10.1
Introduction
10.1.1.1 This is an update of the hazard to life assessment previously
submitted as part of the EIA for the PAFF facility in May 2002 [1].
Following that submission, an Environmental Permit EP-139/2002 was granted on
the 28th August 2002. However, the
decision to grant the Environmental Permit was subject to a Judicial Review and
the Court of Final Appeal quashed the Permit in its judgment of July 2006 [2]
(reversing the previous judgements [3],
[4]).
The project now needs to once again go through the statutory procedures in
order to obtain a new environmental permit.
10.1.1.2 The judgement [2]
did not envisage going back to square one for the hazard to life assessment,
but did require the inclusion of a quantitative assessment of the instantaneous
loss of a 100% of the tank’s content (see Paragraph 10.1.3.4).
10.1.1.3 The hazard to life assessment has been updated to address this issue
and also to allow for revisions to the design and operation of the PAFF since
the original EIA was submitted. At the same time, the opportunity has been
taken to reorganise the report to increase clarity and to improve the assessments
where appropriate.
10.1.2.1 The Permanent Aviation Fuel Facility (PAFF) is designed to receive
Jet A1 aviation fuel by ship, store it in tanks and export it to Hong Kong International Airport
by pipeline. Jet A1 is far less hazardous than many fuels, particularly
gasoline (petrol), handled elsewhere in similar facilities.
10.1.2.2 Historically, major accidents in supply depots have been dominated
by the presence of gasoline storage, where explosive mixtures can form in a
tank, and where flammable clouds can evaporate from spills and catch fire.
10.1.2.3 Fuels like gasoline give off a vapour that you notice as a smell
when you fill up a car at a filling station. If the concentration of the vapour
in the air is very low, then it can be smelt, but will not ignite. If the
concentration is high enough (but not too high), it can be ignited (perhaps by
a flame, or the engine of a passing car). If ignited, then the vapour can burn
back to its source, and ignite the liquid fuel. This is why filling stations
and pumps are carefully designed so that the operation is safe.
10.1.2.4 Under normal conditions, fuels like diesel and Jet A1 might smell a
bit, but do not give off flammable vapour. This is because diesel and Jet A1
are less volatile than gasoline and give off less vapours. At ambient
temperatures, the vapour above a pool of gasoline will be flammable, whilst the
vapour above a pool for Jet A1 will not be flammable.
10.1.2.5 Hydrocarbons (including Jet A1) as a liquid do not self-ignite or
burn. In a burning liquid fire, the heat from the fire raises the temperature
of the surface of the pool so that vapour boils off, and it is the vapour
mixture with air that burns. The same mechanism applies to the burning of
liquid droplet sprays in a car engine; the liquid does not burn, only the
vapour that has boiled off the droplets.
10.1.2.6 So a spill of Jet A1 is very hard to ignite, whereas a spill of
gasoline is relatively easy to ignite, although an ignition source still has to
be present. This distinction (based on flash point – see Section 10.2.1)
is incorporated into international codes for storing fuel.
10.1.2.7 Jet A1 is essentially the same as kerosene which is widely used all
over the world for domestic heating and cooking because it can be handled safely.
Jet A1 is made to the same specification all over the world, and stored in
tanks of the same design to those proposed for the PAFF, even in places where
the ambient temperature is such that the vapour above the fuel surface may be
flammable (e.g. Kuwait, Kuala Lumpur, etc.).
10.1.2.8 The PAFF will be built to internationally recognised standards and
best practices for fuel storage. Cylindrical steel storage tanks with conical
roofs (to API 650) are used throughout the world for storage of liquid
hydrocarbon fuels. The same types of tanks are also used to store more volatile
fuels such as gasoline, although internal floating roofs are now standard for
gasoline to reduce environmental emissions of vapour. Bund walls, will surround
the tanks so that, in the case of leaks, any fuel leak is collected and can be
cleaned up. The containment capacities of the bunds at the PAFF greatly exceed
international standards. The PAFF design also has two additional impervious
security walls as well as the more usual single bund wall and fence. This will
further reduce the chance of any spill affecting off-site areas.
10.1.2.9 The PAFF design exceeds international standards on the spacing
between the storage tanks and the boundary fence, including exceeding the
relevant spacing recommendation from the Hong Kong Code of Practice for Oil
Installations [5]
by a factor of nearly three (see Section 10.2.2).
A typical international standard for safety distance of 15 m, is applied
in refineries, where hot process equipment and furnaces co-exist with the tank
farms, as well as storage terminals where heavy industry and other developments
may be immediately outside the fence. This safety distance also applies to
storage of more hazardous products such as gasoline, but the distance to the
boundary at the PAFF (28.5 m) still exceeds this distance.
10.1.2.10 It is common for fuel terminal facilities to co-exist close to
residential areas and other industries, involving large populations and
potential ignition sources outside the site, as they are not generally seen as
presenting a high risk. A range of examples of this are given in the recent
independent risk study for the PAFF conducted for Tuen Mun District Council and
the Airport Authority Hong Kong [6].
In contrast, the selected location for the PAFF is in an area zoned as a
“Special Industrial Area” and is well away from residential developments.
10.1.2.11 Jet A1 is routinely handled safely in large quantities around
airports for refuelling purposes, directly adjacent to potential ignition
sources such as aero engines and in the vicinity of large numbers of
passengers. For example, a 747 aircraft has 4 large jet engines and may
typically carry ~200 m3
of Jet A1 and ~400
passengers.
10.1.2.12 The PAFF involves a simple, single client operation handling only a
single fuel. Many other oil terminal facilities have more complex operations
including multiple fuels, clients and import and export routes. The simplicity
of the PAFF operation reduces the likelihood of operational errors when
compared with typical oil storage sites.
10.1.2.13 Based on the operations undertaken, materials handled, facility
design and location, the PAFF would be expected to be at the low end of the
spectrum of risks presented by hazardous installations world-wide. This is
confirmed by the results of this assessment for the PAFF which identifies a
risk to individuals on the roads outside the PAFF boundary as significantly less
than the risk of them being struck by lightning elsewhere.
10.1.3.1 This section of the Environmental Impact Assessment (EIA) report
deals with the hazards to life that may be posed by the Permanent Aviation Fuel
Facility (PAFF), as required in the Hazard to Life Assessment Section of the
Study Brief [7]
which reads:
“3.3.10 Hazard To Life
3.3.10.1 The risk to the life, including the workers of nearby plants, due
to marine transport, jetty transfer, tank farm storage and pipeline transfer of
aviation fuel shall be assessed. The Applicant shall follow the criteria for
evaluating hazard to life as stated in Annexes 4 and 22 of the TM in conducting
hazard assessment and include the following in the assessment:
(i) identification of all hazardous scenarios associated with the
marine transport, jetty transfer, tank farm storage and pipeline transfer of
aviation fuel, which may cause fatalities;
(ii) execution of a Quantitative Risk Assessment expressing population
risks in both individual and societal terms;
(iii) comparison of individual and societal risks with the Criteria for
Evaluating Hazard to Life stipulated in Annex 4 of the TM; and
(iv) identification and assessment of practicable and cost effective
risk mitigation measures as appropriate.”
10.1.3.3
The hazard to life assessment
developed by ERM in the previously submitted EIA [1] has now been completely
reviewed and updated by ESR Technology (ESR), formerly the Engineering, Safety
& Risk Business of AEA Technology, following the recent judgement in the Court of Final Appeal [2]
(reversing previous judgements [3],
[4]).
10.1.3.5 Much of the information in the original hazard to life assessment [1]
therefore remains applicable and has simply been re-ordered, although updates
for changes to the design and improved quantification of some scenarios have
been included, together with a detailed assessment of the instantaneous release
from a tank.
10.1.3.6 As part of the process of updating this assessment the earlier
reports by Macinnis [8]
and McBride [9]
have been reviewed and the issues raised addressed.
10.1.4.1
The PAFF will be located at an
undeveloped reclaimed shoreline site at Tuen Mun Area 38. It will consist of the following major
elements:
·
a jetty with two berths, which
together will accommodate a full range of vessels from 10,000 to 80,000 dwt
vessels;
·
a tank farm with gross aviation
fuel capacity of 264,000m3 for the initial development and an
ultimate capacity of about 388,000m3 as well as pumps and associated
facilities;
·
on site operational facilities
including offices;
·
500mm diameter twin sub sea
pipelines from the tank farm to the existing Aviation Fuel Receiving Facility
(AFRF) at Sha Chau for onward transfer of the fuel to the aviation fuel system
at the airport.
10.1.4.2 Approximately 6.75 ha of land will be required to locate the
aviation fuel tank farm and associated facilities. The proposed site for the tank farm at Tuen
Mun Area 38 was reclaimed by Government and is zoned as a Special Industrial
Area (SIA). The site is situated at Siu
Lang Shui just southeast of the Castle Peak
Power station. The Shiu Wing Steel Mill (SWS) is located to the west of the
proposed site while the reclaimed land to the south and south-east is being
developed as an EcoPark [10].
10.1.4.3
No residential developments are
present in the area and the closest substantial development, Melody Garden
in Tuen Mun, is at least 3km from the proposed site. The villages at Lung Kwu Tan are closer at
about 2km away but are screened from the site by the Castle
Peak topography.
10.1.4.4
The tank farm storage will
consist of two bunds each containing six tanks. Initially, only four of the
tanks in each bund will be built to be operational in 2009 (tanks 2, 4, 5, 6,
8, 10, 11, 12). The remaining two tanks in each bund (tanks 1, 3, 7 and 9 to
the north-west of the site adjacent to SWS - at the top of Figure 10.1) are anticipated to be built in
about 20 years to provide the full site storage capacity of 388,000m3.
These are referred to as the “initial development” and “final development” cases.
10.1.4.5
Although this hazard to life
assessment covers the final development, it is the intention of the Airport
Authority to review the EIA if appropriate, prior to the final development, to
take account of any changes in standards, technology and statutory requirements
at that time.
10.1.4.6
The proposed layout of the tank
farm is shown in Figure
10.1 and a cross-section of one
tank and the bund wall is shown in Figure
10.2. These are based on the
Variation of the Environmental Permit for the PAFF [11].
Figure 10.1: PAFF Tank Farm Layout
Figure 10.2: PAFF Tank and Bund
Cross-Sectional Layouts
10.1.5.1 The Emergency Shutdown (ESD) control philosophy at the facility
provides for the shutdown of the following:
·
receipt of fuel from the jetty;
·
tank farm facility; and
·
delivery lines.
10.1.5.2 There are two ESD valves on the inlet to the tank farm (from the
jetty) and two on the outlet of the tank farm (to the AFRF at Sha Chau). These valves are operated via motorized
electric actuators during normal operation and will be closed by pneumatic
power during an interruption to the facility’s main power.
10.1.5.3 Each of the above systems has different means of initiating the
system. Manual push-buttons provide the
primary mode of initiation. However, other initiating devices such as the
actuation of the fire alarm system, fuel tank high-high level and a sudden drop
in pressure in the delivery pipelines can also activate the ESD system. A leak
detection system is provided for the delivery pipeline.
10.1.5.4 The fire fighting facilities at the PAFF include dedicated sea water
pumps to provide fire water for tank cooling, foam injection and fire hydrants.
Four pumps each of 15,000 litres/min capacity are provided for tank cooling,
foam injection and fire hydrants. In addition, one pump with 24,000 litres/min
capacity is also provided for the FSD foam canon.
10.1.5.5 The storage tanks are provided with water spray to cool the tank
shell. The fire water system is designed to provide for cooling of the tank on
fire as well as cooling of adjacent tanks.
10.1.5.6 Foam injection facilities are provided for injecting foam into the
base of the tank (in the event of a tank being on fire).
10.1.5.7 Remotely operated foam monitors will be installed, each mounted
about 1 m above the top of the external bund, with a minimum discharge
rate of 4,200 litres/min.
10.1.5.8 A drencher system and a foam monitor system are provided at the
jetty.
10.1.5.9 An automatic fire alarm system is provided for the tank farm as well
as the jetty.
10.1.5.10 Emergency access/egress arrangements will be constructed including
staircases around the internal bund wall.
10.1.5.11 External fire fighting resources, including fireboats, will be
provided by the Fire Services Department. The Pillar Point Fire Station, which
has both fire trucks and foam trucks, is the nearest to the PAFF facility and
could be reached within the graded response time for the area of 6 minutes
under normal traffic conditions. The
Fire Services will take immediate measures to extinguish the fire using foam.
Foam pourers and foam tanks are also provided on site. Also, in the event of
any tank fire or bund fire, the on-site and off-site emergency plan will be
activated which will include evacuation of people in the neighbouring sites as
well as mobilisation of additional resources including foam stocks within Hong
Kong.
10.1.5.12 The storage tanks will be located within a bund, which is designed
to contain any spills from the tank or tank piping. The bund is designed to
hold much more than the required 110% of the contents of the largest tank in
the bund. The bund will be provided with
a drain, which will be discharged by a manually operated valve to the sea
through an oil interceptor. Drainage from unbunded areas onsite will be
discharged through the storm water drain to the sea. The storm water drain will be provided with a
remotely operated block valve to contain any oil spill on site.
10.1.5.13 The principal code of practice applicable to the PAFF is the Hong
Kong Code of Practice for Oil Installations [5].
This Code makes reference to international codes such as API 650 for the design
of tanks and additional standards are specified in the design premise [14].
10.1.5.14 The following fire services installations will be provided to the
tank farm and jetty to the satisfaction of the Fire Services Department (FSD)
and other relevant standards [15]:
·
Fire hydrant / ring main
·
Water spray cooling system
·
Manual fire alarm system
·
Automatic detection and fire
alarm systems
·
Fixed foam systems
·
Emergency lighting
·
Fire control centre
·
Exit signs and directional
signs
·
Emergency generators
·
Portable hand-operated
appliances
·
Street fire hydrants
·
Drencher system
·
Fireboat berthing facilities
·
Emergency vehicle access
·
Remotely operated foam monitors
·
Additional access and egress
points around bund
·
Ring main for FSD foam cannon
10.1.5.15 The PAFF facility will be provided with a number of security
measures including double security fences/walls, with CCTV and microwave
intruder detection between them, and security guards on duty 24 hours per day.
The PAFF will be considered as a restricted area and a stringent access
procedure will be imposed similar to the existing tank farm facility at the
airport.
10.1.6.1 The PAFF will adopt the current codes and practices, in its design
and construction, as specified in [14]
and [16].
Specific features of note include:
·
A weak shell to roof connection
(specified in API 650) that is designed to fail in the event of an overpressure
within the tank. [16].
·
Welding procedures, in
compliance with API 650. The safeguards are summarised in the Affirmation of
The PAFF Contractor [16]
as follows, “the welding procedures in
API 650 are designed to ensure that there are no out of tolerance defects in
the weld, such as voids, inclusions, lack of fusion of the welded metal with
the metal being joined or cracks. No weld is to be performed upon the tank
unless it is to a specified welding procedure. Welds are radiographed in
accordance with API 650 to confirm that the welds produced are sound. The
welder qualification tests include testing of welded joints undertaken by the
welder to show that the welds meet or exceed the specified requirements, which
include any propensity to brittle fracture. All welding personnel are required
to be qualified and to demonstrate that they can weld satisfactorily to the
relevant welding procedure.”
·
Construction materials will be
chosen and tested to avoid brittle fracture of the PAFF tanks, as per API 650.
The safeguards are summarised in the Affirmation of The PAFF Contractor [16]
as follows: “the materials specified in
API 650 have been chosen and tested to avoid properties that lead to brittle
fracture. The specification for the steel grades ensures that problems
experienced historically in the fabrication of tanks are avoided. Plates are
tested for chemical composition and mechanical properties to show that they can
meet or exceed the specification requirements which include any propensity to
brittle fracture;”
·
The PAFF tanks will have a full
height hydrotest (as required under API 650) and settlement will be monitored
for up to 12 weeks [14].
Water is more dense than Jet A1 and places a higher load on the tank structure
than the maximum operating load of the tank (about 119% of maximum operating
load) [16].
·
“Plates
of the tanks are staggered so that a single continuous line of welding from top
to bottom does not occur” [14].
·
The tanks are provided with
vents designed to API standard 2000, “Venting
Atmospheric and Low Pressure Storage Tanks- Non-refrigerated and Refrigerated”,
Fifth Edition 1998.
·
The tanks will be protected
against static, stray currents and lightning as per API RP 2003 – Protection
Against Ignition Arising Out of Static, Lightning, and Stray Current, Fifth
Edition, December 1991 [16].
·
The PAFF tanks will incorporate
fire fighting systems including fixed base foam injection and shell cooling
systems on the tanks [16].
·
Corrosion and settlement will
be monitored [14].
Corrosion allowances are included in the design, the tank base is elevated
relative to the bund floor, and the tanks will be inspected as specified in API
653 [16].
·
The site will be provided with
“security measures such as a double security
fencing, CCTV’s within the security fence, and security guards on 24 hours duty”
(Affirmation of The PAFF Contractor [16]).
10.1.6.2 In addition, the fuel stored at the PAFF will be Jet A1. Jet A1 will
not produce a flammable vapour at ambient temperatures in Hong
Kong (below its flash point of 38oC) and would need to
be heated significantly before it could be ignited at the PAFF.
10.1.7.1 When assessing the level of risk it is normal that there will be
uncertainties present. In undertaking these risk calculations, ESR apply a
cautious best estimate approach. The cautious best estimate approach ensures
that every attempt is made to use realistic best estimate assumptions, but
where there is difficulty in justifying an assumption (for example, due to lack
of appropriate data) a pessimistic approach is used. A cautious best estimate
is cited as the approach used by the UK HSE in the report “Risk criteria for
land-use planning in the vicinity of major industrial hazards” (paragraph 26 of
[17]).
This approach is widely used in QRA and is consistent with Section 4.4.3 of the
Technical Memorandum [18]
which says:
“When evaluating the residual environmental impacts (the net impacts
with the mitigation measures in place), the following factors shall be
considered: ...
(x) both the likelihood and degree of uncertainty of adverse
environmental impacts: If the adverse environmental impacts are uncertain,
they shall be treated more cautiously than impacts for which the effects are
certain and the precautionary principle shall apply.”
10.1.7.2 The criteria for hazard to human life assessment under the EIAO [19]
are provided in the Technical Memorandum [20].
These are reproduced in Appendix
H1.
10.1.7.3 The three regions in Figure H1.1 refer to risks which would be
considered unacceptable, risks which would be considered acceptable without any
further mitigation and risks where there is a requirement to consider
mitigation measures to ensure the risks are as low as reasonably practicable
(ALARP), under the Technical Memorandum criteria [2].
10.1.8.1 Population data for the areas surrounding the PAFF, that could be
impacted by an incident, is provided in Appendix
H8. This includes current and future populations at SWS, as identified
by Maylor [21]
and the expected population in the EcoPark. There is no residential development
in the area around the tank farm, with the closest residential properties being
about 2km away at Lung Kwu Tan. There is
a holiday camp planned on the hillside about 600m from the PAFF. This is
elevated relative to the PAFF and will be partially screened by the hill.
10.2
Identification of Hazardous Scenarios
10.2.1.1 The PAFF is designed to store Jet A1. No other hazardous substances
will be stored on site in significant quantities. The principal hazard from Jet
A1 is a liquid pool fire.
10.2.1.2 Jet A1 is a Class 2 product according to the Hong Kong Code of
Practice for Oil Installations [5].
Class 2 products have a flash point of or exceeding 23oC but not
exceeding 66oC [5].
Class 1 and Class 3 products have flash points below and above these limits
respectively.
10.2.1.4 Different types of aviation fuel have different characteristics; for
example Jet A1 and JP8 are similar and are manufactured from the kerosene cut
of crude oil, whilst gasoline based aviation fuels such as Jet B and JP4 have
significantly different properties, including significantly lower flash points.
10.2.1.5 This makes Jet A1 much more difficult to ignite than liquids classed
as highly flammable (e.g. JP4 and gasoline) or liquefied gases (e.g. butane),
which produce flammable vapours that can be directly ignited by a spark and may
lead to drifting flammable gas clouds. Jet A1 may be ignited by a strong
ignition source such as a fire, but will not be ignited by a simple low energy
ignition source such as a spark at the liquid surface, unless heated above 38oC.
10.2.1.6 Jet A1 may be toxic by ingestion, but there is no acute toxic hazard
of relevance to major accident scenarios considered here.
10.2.1.7 Physical and chemical properties of Jet A1 are summarised below.
Note that the precise composition of Jet A1 can vary, so some variation in the
figures is expected.
Table 10.1: Properties of Jet A1
|
Property
|
Value
|
|
Liquid
density
|
775-820 kg/m3 @15oC [24]
840 kg/m3 [14]
|
|
Boiling
Point
|
150oC Initial [24]
|
|
Minimum
Flash Point
|
38oC (40oC Test) [24]
|
|
Flammable
Limits
|
1-6% vol [24]
|
|
Burning
Rate
|
0.053 kg/m2/s [1]
|
|
Pool
rate of flame spread
|
<0.5 m/s [24]
|
|
Auto-ignition
Temperature
|
220oC1 [24]
|
|
Minimum
ignition energy
|
0.2mJ [24]
|
|
Vapour
pressure
|
<0.1 kPa @ 20oC kPa [24]
|
|
Viscosity
|
1.4×10‑3 kgm‑1s‑1
[24]
|
|
Latent
heat of vaporisation
|
291 kJ/kg (based on kerosene Table C.1
of [25])
|
|
Specific
heat
|
2.19 kJ/kg (based on n-decane Table C.2 of [25])
|
|
1.
Under less ideal circumstances, the auto-ignition temperature may be
substantially higher than 220oC. HSL have measured auto-ignition
temperatures of 690oC and 540oC for tests using sprays
of Jet A1 onto heated surfaces [24],
but Jet A1 has also been ignited when sprayed onto hot engines with probable
maximum temperatures of 420oC [24].
In many circumstances, surface temperatures much higher than 220oC
may therefore be required to ignite Jet A1.
|
10.2.1.8 In terms of common comparisons, Jet A1 has similar flow properties
to water, due to similar viscosity and density (however, Jet A1 is less dense
than water), but has a considerably higher boiling point than water. Jet A1 is
much more difficult to ignite than gasoline and a flame is predicted to spread
less quickly across the surface of a Jet A1 pool if it is ignited.
10.2.2.1 Jet A1, as stored at the PAFF, is a Class 2 product according to the
Hong Kong Code of Practice for Oil Installations [5]. The code
states that “it is unnecessary to space
tanks for the storage of Class 2 petroleum products at a distance greater than
required for constructional and operational convenience.” [5].
It also states that “tanks for the
storage of Class 2 petroleum products should be spaced ... at a distance not
less than 10 m from the outer boundary of the storage facility.” [5].
For storage of a Class 1 product (e.g. gasoline, but not Jet A1), the
recommended distance between a tank and outer boundary of storage facility or
any fixed source of ignition is 15 m [5].
10.2.2.2 The distance from the nearest tank wall to the PAFF boundary is
28.5 m (Figure
10.2) which considerably exceeds
the recommended distance for both Class 2 and Class 1 products. The distance
from the bund wall to the site fence (Figure
10.2) also exceeds these safety
distances, so the PAFF design considerably exceeds the recommendations for
spacing between the tank walls and the site boundary in the Hong Kong Code of
Practice for Oil Installations [5].
10.2.2.3 Other international codes and standards also provide recommended
minimum separation distances from a site boundary or other installations: 15m “between a tank outer boundary or
installation...” [26];
half the tank diameter (21.75 m) to the “property line that is or can be built upon including the opposite side
of a public way” [27];
one sixth of the tank diameter (7.25 m) from the “nearest side of any public way or from the nearest important building
on the same property” [27].
Although some of these separation distances also apply to more hazardous Class
1 products, the PAFF exceeds all these recommendations for separation between
the tank wall and the site boundary.
10.2.2.4 For practical purposes, ignition sources are normally controlled
based on an area classification system; for example, the Institute of Petroleum
Model Code of Safe Practice (MCSP [28]
Section 1.6.3) defines a hazardous area as “...
a three-dimensional space in which a flammable atmosphere may be expected to be
present at such frequencies as to require special precautions for the control
of potential ignition sources including fixed electrical equipment.” The
Jet A1 stored at the PAFF would be classified as a Class II(1) petroleum liquid
in the MCSP (Class 2 in the Hong Kong Code of Practice for Oil Installations [5]),
for which Section 3.2 of the MCSP [28]
states “liquids that are stored under
Class II(1) or III(1) conditions will not normally entail a surrounding
external hazard zone requirement”. For more volatile liquids (not Jet A1)
the hazardous area would usually be considered to extend to the bund wall (e.g.
Figure 3.1a [28]
or Figure 3‑8.19 of NFPA 497 [29]). Whilst area
classification was originally developed for selection and location of fixed
electrical equipment, the MCSP Part 15 [28]
also provides guidance on its use to aid the location and control of other
sources of ignition (e.g. fired heaters, flares, vehicles). The hazardous areas
associated with the PAFF, are contained well within the PAFF boundary fence.
10.2.3.1 The hazardous scenarios considered in this report are associated
with the receiving, storage and export of Jet A1, for the facilities identified
within the scope of the project in the Study Brief (Section 3.2 and sections
1.3 to 1.5 of [7]),
that is:
·
the jetties,
·
the fuel tankage,
·
pumps and associated facilities
and,
·
pipelines to transfer the fuel
to the airport.
10.2.3.2 The tankers used to transport aviation fuel to the PAFF and the
transport route to the PAFF do not fall within the scope of the project
identified in the Study Brief [7],
for which an EIA is required.
10.2.3.3 However, the risks associated with marine transport of Jet A1 to the
PAFF have been assessed elsewhere, to address the administrative constraints
imposed on the transport of aviation fuel through the Ma Wan Channel, rather
than to meet a statutory requirement [30].
A Marine Traffic Impact Assessment (MTIA) has also been carried out separately
to demonstrate that tankers can safely operate at the PAFF jetties, ensure PAFF
operations are not impacted by marine traffic within adjacent waterways and
identify that the PAFF operations do not unduly impact local marine activity [31].
10.2.3.4 Hazardous scenarios associated with the marine transport of aviation
fuel due to manoeuvring of the tankers close to the jetties, and berthing at
the jetties, have been identified and are assessed. The identified scenarios
due to marine transport are therefore restricted to within ~500m of the PAFF jetty, consistent with the previous EIA (Para
10.4.4.1 of [1]))
and also with typical manoeuvring distances out from the jetty identified in
the recent MTIA [31].
Beyond this manoeuvring distance, the operation of the PAFF will reduce the
risk due to transport of aviation fuel in the region, as noted in Section 10.3.1.
10.2.3.5 A hazardous scenario can have many different causes that all lead to
the same basic initial hazardous event (e.g. a bund fire). The initial
hazardous scenario may then have a number of different consequences, depending
on the specific location of the hazardous scenario, the time it occurs, etc.
The facilities have been reviewed to identify the potential hazardous
scenarios, based on historical experience (principally the MHIDAS database [32]) and
relevant industry guidelines (UK Safety Report Assessment Guidelines (SRAG) for
highly flammable liquids [33] and Dutch “Purple Book” [34]).
10.2.3.6 Additional sources of information have been consulted to ensure that
all hazardous scenarios in the history of projects of the same genus as the
PAFF are covered by the identified scenarios, including: the initial report of
the Buncefield investigation [35];
relevant EPA alerts ([51],
[61]);
marine tanker incident statistics [41];
marine transport risk assessment studies for aviation fuel in Hong Kong waters
([38][30][37]);
a study of marine incidents in ports and harbours [60]; a database of
offshore pipeline incidents [56];
previous studies undertaken by ESR.
10.2.3.7 The following additional documents have also been specifically
reviewed to ensure that a complete set of relevant hazardous scenarios
previously identified in relation to the PAFF have been included:
·
The previously submitted EIA
Hazard to Life Assessment [1].
·
The independent review of the
above by HSL [9].
·
The independent review of the
exposure of Shiu Wing Steel Mill from possible fire and explosion incidents at the
PAFF by Macinnis Engineering Associates Ltd [8].
10.2.3.8 The following potential hazardous scenarios have been identified:
Table 10.2: Potential Hazardous Scenarios for the PAFF
|
ID
|
Scenario
|
|
|
Marine Transport (Within ~500m of
the Jetty)
|
|
M1
|
Fire
due to rupture/leak of Jet A1 from loaded vessel
|
|
M2
|
Vessel
collision involving tanker with subsequent fire and sinking
|
|
M3
|
Cargo
explosion on tanker
|
|
|
Jetty Transfer
|
|
J1
|
Fire
due to rupture/leak of Jet A1 from loaded vessel
|
|
J2
|
Fire
due to rupture/leak of loading arm during unloading
|
|
J3
|
Fire
due to rupture/leak of jetty equipment
|
|
J4
|
Fire
due to rupture/leak of jetty riser
|
|
J5
|
Fire
due to rupture/leak of submarine pipeline from jetty to Tank Farm ESDV
|
|
|
Tank Farm Storage
|
|
T1
|
Fire
due to discharge from tank vent
|
|
T2
|
Tank
head fire / explosion in tank head space
|
|
T3
|
Multiple
tank head fires
|
|
T4
|
Tank
failure due to overpressure
|
|
T5
|
Explosion
in empty tank (under maintenance)
|
|
T6
|
Bund
fire
|
|
T7
|
Fire
outside bund due to rupture/leak of pumps, pipework and fittings
|
|
T8
|
Fire
on sea due to release through drainage
|
|
T9
|
Fire
due to instantaneous tank wall failure, subdivided as follows:
|
|
|
T9As
|
Instantaneous
release from bottom seam failure with tank 90-100% full
|
|
|
T9Bs
|
Instantaneous
release from bottom seam failure with tank 60-90% full
|
|
|
T9Cs
|
Instantaneous
release from bottom seam failure with tank 35-60% full
|
|
|
T9Ds
|
Instantaneous
release from bottom seam failure with tank <35% full
|
|
|
T9Az
|
Instantaneous
release from tank unzipping with tank 90-100% full
|
|
|
T9Bz
|
Instantaneous
release from tank unzipping with tank 60-90% full
|
|
|
T9Cz
|
Instantaneous
release from tank unzipping with tank 35-60% full
|
|
|
T9Dz
|
Instantaneous
release from tank unzipping with tank <35% full
|
|
|
T9Aa
|
Instantaneous
release due to aircraft impact with tank 90-100% full
|
|
|
T9Ba
|
Instantaneous
release due to aircraft impact with tank 60-90% full
|
|
|
T9Ca
|
Instantaneous
release due to aircraft impact with tank 35-60% full
|
|
|
T9Da
|
Instantaneous
release due to aircraft impact with tank <35% full
|
|
T10
|
Fire
due to multiple tank failure
|
|
T11
|
Boilover
|
|
T12
|
Fire
due to release from top of tank due to overfilling
|
|
T13
|
Vapour
cloud explosion / flash fire
|
|
T14
|
Fire
due to 10% instantaneous release from the top of a tank
|
|
|
Pipeline Transfer
|
|
P1
|
Fire on sea due to
release/leak from submarine pipeline
|
10.2.3.9 It should be noted that the SRAG is specifically for highly
flammable liquids [33]
(no equivalent SRAG exists for flammable liquids such as Jet A1 which are
generally less hazardous than highly flammable liquids) and contains some types
of event (BLEVEs and Jet fires) which are not applicable to atmospheric
pressure storage and are therefore not identified scenarios for the PAFF.
10.2.3.10 A number of the potential hazardous scenarios identified,
particularly boilover, vapour cloud explosions and flash fires and
instantaneous release from a tank, have occurred for storage of oil at
atmospheric pressure and temperature, but may not be applicable to the storage
of Jet A1 at the PAFF due to the properties of Jet A1 and the climate of Hong Kong. Nonetheless, the potential causes of these
scenarios are considered and a quantified risk assessment is made for each, for
clarity, since they are known to have occurred on atmospheric pressure oil
storage facilities.
10.2.3.11 The scenarios have been selected based on events that have the
potential for significantly different consequences. For example, a vapour cloud
explosion would produce an overpressure hazard, a bund fire will produce a
thermal radiation hazard, a boilover would produce a hazard due to ejection of
burning liquid from the top of a tank on fire and an instantaneous release from
a tank may produce momentum overtopping of the bund wall resulting in a
potentially wider hazard area than a bund fire.
10.2.3.12 Some scenarios have many causes; e.g. a bund fire could result from
a large variety of different initial releases, and a fire on the sea due to a
release through the drainage may result from initial releases in many different
areas of the site. Some scenarios, e.g. boilover, have very specific causes. Each
scenario however has a potentially different outcome.
10.2.3.13 Some scenarios have been identified because they have the potential
to produce different hazards in general (e.g. fire due to release from the top of
a tank due to overfilling) but simply contribute to the other scenarios in the
case of the PAFF. It could be argued that these would be best included with the
scenarios they contribute to for the PAFF, but they are separated here for
clarity.
10.2.3.14 The potential causes, and consequences of each of these potential
hazardous scenarios are discussed and the scenario frequency and potential
numbers of fatalities are quantified in Sections 10.3 to 10.6.
10.2.3.15 Any workplace may also give rise to occupational hazards such as
slips, trips and falls for the workers at the plant. These hazards are not
generally quantified in a hazard to life assessment such as this. However, the
fatal accident rate per year is typically around 5 per 100,000 workers for the
extractive and utility supply industries [36];
i.e. an occupational accident individual risk level of ~5 × 10‑5 /year. This is an on-site
individual risk level, not covered by the risk criteria in the Technical
Memorandum [20]
and is not included further in the assessment.
10.2.4.1 As noted in Section 10.2.1,
Jet A1 is stored below its flash point at the PAFF and is more difficult to
ignite than lower flash point materials. The distribution of ignition sources
surrounding the PAFF and the probability of ignition for Jet A1 in different
areas is specifically addressed in Appendix
H5. This concentrates on potentially large releases spreading outside
the PAFF.
10.2.5.1 The surface emissive power of Jet A1 pool fires is low and the
distance to potential lethality is well approximated by the edge of the flame
(see Appendix
H6).
10.2.5.2 For a pool fire with a fixed pool edge (e.g. a bund fire) the hazard
range is taken as the edge of the flame envelope predicted due to flame drag in
a range of different wind conditions from 0 m/s to 10 m/s. The drag
distance, which varies with pool size and wind speed, is added to the bund
edge. This only affects areas downwind of the fire and the hazard radius in
upwind and cross-wind directions are taken as equal to the pool radius. The
hazard range is taken to correspond to 100% fatality.
10.2.5.3 For an unrestricted pool (e.g. on the sea or having overtopped the
bunds), the hazard range is taken as the edge of the predicted pool and is
taken to correspond to 100% fatality. This is consistent with previous
environmental impact assessments with similar issues for the Hong Kong
Administrative region in which “the
effect distance was considered to be approximately the same as the pool radius”
[37].
The uncertainty in accurately identifying the burning pool edge for these fires
means there is no advantage in providing any more complex modelling. There is
also a clear opportunity for escape prior to the fire fully developing for an
unconfined pool which will be clearly visible to anyone adjacent to it (see Appendix H6).
10.2.5.4 In the previous EIA submission for the PAFF [1] a hazard range of 3m
beyond the pool radius was adopted. This analysis has been improved upon for
fixed edge pools by allowing for the flame drag effects directly and has been
simplified for unconfined pools to reflect the uncertainty in identifying the
edge of the burning pool and for consistency with previous assessments ([37],
[38]).
The simplification for unconfined pools makes no significant change to the results
of the assessment, whilst the inclusion of flame drag for confined pools allows
more reasonably for potential effects downwind beyond the edge of the pool.
10.2.5.5 Further discussion on the effects of potential Jet A1 pool fires at
the PAFF is provided in Appendix
H6.
10.2.6.1 The combustion products of aviation fuel include carbon dioxide,
nitrogen oxides and sulphur oxides. Incomplete combustion will generate thick
black smoke and potentially hazardous gases including carbon monoxide. In the case of fire involving heavier
hydrocarbons such as Jet A1 and for large diameter tank/bund fires, smoke
production is high. However smoke from such fires is buoyant and does not tend
to seriously impact people on the ground in the open air; this was the case in
the recent Buncefield tank farm fire for example [35].
10.2.6.2 The occupants of any high-rise buildings in the vicinity of the tank
farm could be exposed to potentially toxic smoke effects following a tank or
bund fire at the tank farm. The occupants could be incapacitated due to the
combined effects of CO2 (causing hyperventilation) and CO (toxic
narcosis). The composition of smoke plume of heavy hydrocarbons is estimated as
about 11.8% CO2 and 800ppm of CO [1]. At 800 ppm, the time required for
incapacitation is about 48 seconds and at 300ppm, the time required is 20
minutes [1].
These times are estimated for persons caught within the smoke plume. For
persons away from the fire, the effects will be limited due to the smoke plume
rise. However, there are no high rise buildings in the vicinity of the PAFF so
the frequency and impact of fatalities from this hazard is assessed as zero.
10.2.6.3 It is assumed that any future buildings immediately opposite the
site boundary will not be high rise to avoid the impact of any smoke ingress
into buildings. The on-site and off-site evacuation plans should consider the
potential for smoke drift from a large fire at the PAFF.
10.2.6.4 The impact of smoke plumes at elevated locations is considered in
Section H6.8.
Tank head fires only have effects at high elevations because the fire base is
well above ground level. Based on the potential frequencies of smoke impact,
the smoke plume envelope from a bund fire at the PAFF in a 5 m/s wind is
suggested for planning purposes to limit the height of buildings near to the
PAFF and maintain risk levels for up to 10 fatalities within the acceptable
envelope of the Technical Memorandum criteria [20].
This gives the following building height restrictions:
Table 10.3: Proposed Building Height Restrictions Adjacent to the PAFF
|
Distance
of Building from closest PAFF Boundary (m)
|
Proposed
Maximum Height (H) of Building (where
workers may be at elevated levels) (m)
|
|
0
|
0
|
|
5
|
6
|
|
10
|
13
|
|
20
|
26
|
|
30
|
39
|
|
40
|
52
|
|
50
|
66
|
10.2.6.5 In each case, the identified heights are greater than those
identified in the EcoPark EIA [10]
and the prevailing wind direction is not over this area. Should high occupancy buildings,
or building heights in excess of these proposed limits be desired then it would
be appropriate to consider the risk levels in more detail. For buildings which
are specifically designed against smoke ingress (for example by effective
sealing and automatically actuated fire dampers in the air intakes) escape at
ground level would be expected to be practical, even in the event of such a
smoke impact. However, this would need to be assessed on an individual basis
for any proposed buildings.
10.2.7.1 Jet A1 at the PAFF will be stored below its flash point and will not
give off a flammable vapour unless heated. Ignition of dispersing vapour is
therefore not considered as a hazard from the storage of Jet A1 at the PAFF,
except in specific circumstances where it may heated above its flash point (see
Section H5.3.2).
10.2.7.2 The peak concentration of Jet A1 vapour identified outside the PAFF (in
the EcoPark) during normal operations is 0.34 odour units (1 odour unit
5.4 mg/m3) – see Air Quality assessment in this EIA (Section
4.6). This corresponds to a molar vapour concentration of
0.34 × 5.4×10‑6 kg/m3 × 29/156 / 1.2 kg/m3
= 3 × 10‑7 (the last three factors are the molecular
weight of air and Jet A1 and the density of air). This is less than 1 ppm,
which is a factor of 10,000 below the lower flammability limit.
10.2.7.3 There is therefore no possibility of flammable Jet A1 vapour flowing
into neighbouring properties during normal operations at the PAFF.
10.3
Risks due to Marine
Transport (Within ~500m of the Jetty)
10.3.1.1 This section presents the quantitative risk assessment carried out
for the identified hazardous scenarios associated with Marine Transport at the
PAFF. As noted in Section 10.2.3,
the tankers used to transport aviation fuel to the PAFF and the transport route
to the PAFF do not fall within the scope of this assessment. The identified
scenarios are therefore restricted to the region related directly to the jetty
operations only (within ~500m of the PAFF jetty, consistent with the previous EIA (Para 10.4.4.1 of [1]))
and also with typical manoeuvring distances out from the jetty identified in
the recent MTIA [31]).
10.3.1.2 Beyond this manoeuvring distance, the operation of the PAFF will
reduce the level of marine transport collision risk in the region because ~1100
single hulled barges to Sha Chau per year will be replaced by 150-200 double
hulled tankers travelling a shorter route to the PAFF (see 10.1.2.14).
10.3.1.3 The risks associated with marine transport of Jet A1 to the PAFF
have also been assessed elsewhere and a range of risk reduction measures
already identified [30],
including:
·
The operation of the now
established Vessel Traffic System (VTS) by the Vessel Traffic Centre (VTC) of
the Marine Department to control vessel movements within Hong
Kong waters.
·
Use of double hulled in place
of single hulled tankers.
·
Stopping double handling of
fuel with unloading at Tsing Yi.
10.3.1.4 It was concluded [30]
that “Since all practical and cost
effective risk mitigation measures have been implemented the level of risk
identified is considered ALARP and therefore is acceptable”.
10.3.1.5 A separate Marine Traffic Impact Assessment (MTIA) has been carried
out for the PAFF jetties and tankers [31].
This included a comprehensive ship navigation simulation study for the PAFF
tanker operations and navigation at the adjacent Shiu Wing jetty which showed
that the tankers could safely operate at the PAFF jetty in the prevailing
conditions and that arrivals/departures at Shiu Wing would not be adversely
affected by the PAFF jetty under normal operations. The study concluded that “The PAFF may be constructed, commissioned
and operated with no adverse impact on the marine safety environment within
HKSAR western waters. Indeed, cessation of the operation at Sha Chau will
reduce the frequency of movement of aviation fuel tankers in North
Lantau waters”. Comparison of the collision risks for the
future PAFF tanker operations with the present Sha Chau shuttle service
operations shows an improvement in marine safety (Paragraph 4.8.7 of [31]), so
the background marine risk level will be reduced with the PAFF tanker
operations, compared to current operations, except in the immediate vicinity of
the PAFF jetty. Navigation interactions close to the jetty have also been
specifically investigated and found to present acceptable risks (Paragraph
4.8.11 of [31]).
10.3.1.6 The relevant hazardous scenarios considered within ~500 m
of the jetty are:
·
Fire due to rupture/leak of Jet
A1 from loaded tanker (M1)
·
Vessel collision involving tanker
with subsequent fire and sinking (M2)
·
Cargo explosion on tanker (M3)
10.3.1.7 The likelihood and consequences of each of these scenarios is
assessed below, based on an average population density of 0.15 /ha
(Section H8.2)
in the Urmston Road Channel post 2011 [38]
and excluding the occupants of the tanker itself.
10.3.2.1 The table below summarises the release size distributions assumed
for releases from sub sea pipelines (see Section 10.7), aviation fuel tankers, and the new jetty (Section 10.4).
Table 10.4:
Release Size Distributions From Pipelines, Tankers and Jetty
|
Hazard Source
|
Cause
|
Size of Leak
|
Size Probability
|
|
Pipeline Transfer
|
All Causes
|
Small (20mm)
|
0.57
|
|
|
|
Medium (50mm)
|
0.15
|
|
|
|
Rupture (500mm)
|
0.28
|
|
Marine Transport
|
Collisions
|
Small (0.3% of dwt)
|
0.2
|
|
|
|
Medium (1% of dwt)
|
0.2
|
|
|
|
Rupture (7% of dwt)
|
0.58
|
|
|
|
Multiple Rupture (100%
dwt)
|
0.02
|
|
|
Grounding
|
Small (0.3% of dwt)
|
0.2
|
|
|
|
Medium (1% of dwt)
|
0.2
|
|
|
|
Rupture (7% of dwt)
|
0.58
|
|
|
|
Multiple Rupture (100%
dwt)
|
0.02
|
|
|
Fire/Explosion
|
N/A
|
N/A
|
|
Jetty Transfer
|
Impact
|
Small (0.3% of dwt)
|
0.2
|
|
|
|
Medium (1% of dwt)
|
0.2
|
|
|
|
Rupture (7% of dwt)
|
0.58
|
|
|
|
Multiple Rupture (100%
dwt)
|
0.02
|
|
|
Strikings
|
Small (0.3% of dwt)
|
0.2
|
|
|
|
Medium (1% of dwt)
|
0.2
|
|
|
|
Rupture (7% of dwt)
|
0.58
|
|
|
|
Multiple Rupture (100%
dwt)
|
0.02
|
|
|
Loading Arm
|
Rupture
|
1.0
|
|
Submarine Pipeline
|
|
Small (20mm)
|
0.57
|
|
|
|
Medium (50mm)
|
0.15
|
|
|
|
Rupture (500mm)
|
0.28
|
Table 10.5:
Release Probabilities for Marine Incidents
|
Cause
|
Double
Hull Tanker
|
|
|
<
20,000 dwt
|
>
20,000 dwt
|
|
Collisions
|
0.015
|
0.0075
|
|
Striking
|
0.015
|
0.0075
|
|
Grounding
|
0.03
|
0.015
|
|
Impact
|
0.015
|
0.0075
|
10.3.3.1 Scenario M1 relates to large spills of Jet A1 within ~500m of the
new jetty due to ruptures or leaks of loaded tanker, which ignite on the sea
surface and spread to boats and other marine traffic in the vicinity.
Ruptures/leaks of Jet A1 from loaded tankers whilst underway may be caused by
either collisions or groundings.
10.3.3.2 Collision is defined as a contact between the tanker and another
vessel underway, drifting, on tow or otherwise untethered. This event is largely related to the level of
marine traffic in the channel.
10.3.3.3 Grounding is defined as a tanker coming into unintended contact with
a seabed or shore.
10.3.3.5 The collision frequency is estimated as 3.5 × 10-5 per encounter [38]. The encounter frequency is given as 0.69 per
km. This is used for the initial and final development phases of the PAFF. The interaction distance is 0.5 km as only
marine transport within 0.5 km of the jetty is considered for this
scenario. Therefore the collision
frequency is given as 3.5 × 10-5 ×
0.69 × 0.5 = 1.2 × 10-5
per visit. The frequencies of collisions
have been allocated based on visits of different tanker sizes. These values are presented in the tables for
the years 2016 and 2040 respectively.
Table 10.6:
Collision Frequency for Initial Development
|
Tanker Size (dwt)
|
Base Frequency per visit
|
No of visits/year
|
Frequency per year
|
|
20,000
|
1.2 × 10-5
|
60
|
7.20 × 10-4
|
|
45,000
|
1.2 × 10-5
|
64
|
7.68 × 10-4
|
|
60,000
|
1.2 × 10-5
|
32
|
3.84 × 10-4
|
Table 10.7:
Collision Frequency for Final Development
|
Tanker Size (dwt)
|
Base Frequency per visit
|
No of visits/year
|
Frequency per year
|
|
30,000
|
1.2 × 10-5
|
70
|
8.40 × 10-4
|
|
45,000
|
1.2 × 10-5
|
80
|
9.60 × 10-4
|
|
80,000
|
1.2 × 10-5
|
38
|
4.56 × 10-4
|
10.3.3.6 The frequency of grounding is influenced by the following factors:
·
distance travelled by the
tanker in restricted water;
·
the draft of the vessel in
relation to the available depth of water;
·
competency and experience of
ships’ masters and human error;
·
availability of pilotage
service and tug assistance;
·
width of navigable water;
·
nature of shoreline and seabed
(whether smooth or complex);
·
weather conditions including
sea, tide, wind and likelihood of poor visibility;
·
reliability of machinery on the
ships;
·
density of marine traffic in
the area; and
·
availability of VTS to provide
guidance, etc.
10.3.3.7 The typical draft of the fully laden tankers visiting the PAFF is
11.5 m for the 40,000 dwt tankers and 13.5m for the 80,000 dwt tankers [31]. Soundings in the vicinity of the PAFF jetty
are approximately 18.4m below chart datum [31].
10.3.3.8 The frequency of grounding is expressed on a per km basis. The value adopted is 4.3 × 10-6 per km travelled [38].
10.3.3.9 The distance travelled by tankers within the vicinity of the jetty
is 0.5km. Therefore the frequency of
grounding per year is calculated to be 4.3 × 10-6 × 0.5 × 156 = 3.4 × 10‑4 per year (initial
development). For the final development,
the frequency of grounding per year is 4.04 × 10‑4 per year.
10.3.3.10 The allocation of the total grounding frequency for different tanker
sizes is based on the number of visits.
This is presented in the tables below.
Table 10.8:
Grounding Frequency for Different Size Tankers (Initial Development)
|
Tanker
Size (dwt)
|
Base
Frequency (per km)
|
Interaction
Distance (km)
|
No
of visits/year
|
Frequency
per year
|
|
20,000
|
4.3 × 10-6
|
0.5
|
60
|
1.29 × 10-4
|
|
45,000
|
4.3 × 10-6
|
0.5
|
64
|
1.38 × 10-4
|
|
60,000
|
4.3 × 10-6
|
0.5
|
32
|
6.88 × 10-5
|
Table 10.9: Grounding
Frequency for Different Size Tankers (Final Development)
|
Tanker
Size (dwt)
|
Base
Frequency (per km)
|
Interaction
Distance (km)
|
No
of visits/year
|
Frequency
per year
|
|
30,000
|
4.3 × 10-6
|
0.5
|
70
|
1.51 × 10-4
|
|
45,000
|
4.3 × 10-6
|
0.5
|
80
|
1.72 × 10-4
|
|
80,000
|
4.3 × 10-6
|
0.5
|
38
|
8.17 × 10-5
|
10.3.3.11 Not all grounding or collision incidents will result in a pool fire.
In order for Scenario M1 to be realised, the incident must be followed by a spill,
which may vary in size, and then by ignition. The probabilities assumed for
this study are summarised below.
Table 10.10:
Frequency of Scenario M1 (Initial Development)
|
Cause
|
Vessel Size (dwt)
|
Frequency, /yr
|
Spill Prob.
|
Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome Frequency, /yr
|
|
Grounding
|
20000
|
1.29×10-4
|
0.03
|
Small
|
0.2
|
0.001
|
7.74×10-10
|
|
Grounding
|
20000
|
1.29×10-4
|
0.03
|
Large
|
0.2
|
0.003
|
2.32×10-9
|
|
Grounding
|
20000
|
1.29×10-4
|
0.03
|
Rupture
|
0.58
|
0.008
|
1.80×10-8
|
|
Grounding
|
20000
|
1.29×10-4
|
0.03
|
Multiple
Rupture
|
0.02
|
0.008
|
6.19×10-10
|
|
Grounding
|
45000
|
1.38×10-4
|
0.015
|
Small
|
0.2
|
0.001
|
4.14×10-10
|
|
Grounding
|
45000
|
1.38×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
1.24×10-9
|
|
Grounding
|
45000
|
1.38×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
9.60×10-9
|
|
Grounding
|
45000
|
1.38×10-4
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
3.31×10-10
|
|
Grounding
|
60000
|
6.88×10-5
|
0.015
|
Small
|
0.2
|
0.001
|
2.06×10-10
|
|
Grounding
|
60000
|
6.88×10-5
|
0.015
|
Large
|
0.2
|
0.003
|
6.19×10-10
|
|
Grounding
|
60000
|
6.88×10-5
|
0.015
|
Rupture
|
0.58
|
0.008
|
4.79×10-9
|
|
Grounding
|
60000
|
6.88×10-5
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
1.65×10-10
|
|
Collision
|
20000
|
7.20×10-4
|
0.015
|
Small
|
0.2
|
0.001
|
2.16×10-9
|
|
Collision
|
20000
|
7.20×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
6.48×10-9
|
|
Collision
|
20000
|
7.20×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
5.01×10-8
|
|
Collision
|
20000
|
7.20×10-4
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
1.73×10-9
|
|
Collision
|
45000
|
7.68×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
1.15×10-9
|
|
Collision
|
45000
|
7.68×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
3.46×10-9
|
|
Collision
|
45000
|
7.68×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
2.67×10-8
|
|
Collision
|
45000
|
7.68×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
9.22×10-10
|
|
Collision
|
60000
|
3.84×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
5.76×10-10
|
|
Collision
|
60000
|
3.84×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
1.73×10-9
|
|
Collision
|
60000
|
3.84×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.34×10-8
|
|
Collision
|
60000
|
3.84×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
4.61×10-10
|
Table 10.11:
Frequency of Scenario M1 (Final Development)
|
Cause
|
Vessel Size
(dwt)
|
Frequency, /yr
|
Spill Prob.
|
Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome
Frequency, /yr
|
|
Grounding
|
30000
|
1.51×10-4
|
0.015
|
Small
|
0.2
|
0.001
|
4.53×10-10
|
|
Grounding
|
30000
|
1.51×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
1.36×10-9
|
|
Grounding
|
30000
|
1.51×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
1.05×10-8
|
|
Grounding
|
30000
|
1.51×10-4
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
3.62×10-10
|
|
Grounding
|
45000
|
1.72×10-4
|
0.015
|
Small
|
0.2
|
0.001
|
5.16×10-10
|
|
Grounding
|
45000
|
1.72×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
1.55×10-9
|
|
Grounding
|
45000
|
1.72×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
1.20×10-8
|
|
Grounding
|
45000
|
1.72×10-4
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
4.13×10-10
|
|
Grounding
|
80000
|
8.17×10-5
|
0.015
|
Small
|
0.2
|
0.001
|
2.45×10-10
|
|
Grounding
|
80000
|
8.17×10-5
|
0.015
|
Large
|
0.2
|
0.003
|
7.35×10-10
|
|
Grounding
|
80000
|
8.17×10-5
|
0.015
|
Rupture
|
0.58
|
0.008
|
5.69×10-9
|
|
Grounding
|
80000
|
8.17×10-5
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
1.96×10-10
|
|
Collision
|
30000
|
8.40×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
1.26×10-9
|
|
Collision
|
30000
|
8.40×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
3.78×10-9
|
|
Collision
|
30000
|
8.40×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
2.92×10-8
|
|
Collision
|
30000
|
8.40×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
1.01×10-9
|
|
Collision
|
45000
|
9.60×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
1.44×10-9
|
|
Collision
|
45000
|
9.60×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
4.32×10-9
|
|
Collision
|
45000
|
9.60×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
3.34×10-8
|
|
Collision
|
45000
|
9.60×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
1.15×10-9
|
|
Collision
|
80000
|
4.56×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
6.84×10-10
|
|
Collision
|
80000
|
4.56×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.05×10-9
|
|
Collision
|
80000
|
4.56×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.59×10-8
|
|
Collision
|
80000
|
4.56×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
5.47×10-10
|
10.3.3.12 The consequence of a fire resulting from a rupture/leak of Jet A1
from a loaded vessel depends on the size of spill.
10.3.3.14 Each tanker has between 12 and 18 cargo tanks, positioned in pairs
along the length of the vessel. This longitudinal division of the cargo space
is known to almost halve the average amount of oil released in accidents [39],
since the damage is almost always restricted to either the port or starboard
cargo tanks. Transverse divisions of the cargo space also reduce the chances of
the whole cargo being lost. In particular, the proportion of groundings
inflicting bottom damage along the full length of the cargo space is of the
order of 15%, according to probability density functions taken from IMO
Guidelines [39].
Probability distribution functions [40]
also indicate the low probability of damage extending the full length of a
tanker. Based on collision data for single and double hulled tankers, the mean
longitudinal extent of damage is only about 7% of the length between
perpendiculars. However, not all of these incidents would be associated with
actual spills, since the cargo tanks may not necessarily be penetrated.
10.3.3.15 The International Tanker Owners Pollution Federation Ltd (ITOPF) has
published oil tanker spill statistics for the period 1970 to 2005 [41],
which indicate a continuing reduction in the number of spills per year. In
particular, the number of spills over 700 tonnes has fallen from an
average of 17 per year between 1970 and 1989 to only 7 per year between 1990
and 2005.
10.3.3.16 This improvement in safety can be largely attributed to the fact
that, in 1992, the MARPOL Convention was amended to make it mandatory for
tankers of 5,000 dwt and above ordered after 6 July 1993 to be fitted with double
hulls, or an alternative design approved by IMO. The requirement for double
hulls that applies to new tankers has also been applied to existing ships under
a programme that began in 1995. All tankers have to be converted (or taken out
of service) when they reach a certain age (up to 30 years old). Following the Erika incident in 1999, the
phasing out of old single hull tankers was accelerated. The final phasing-out
date for Category 1 tankers (pre-MARPOL tankers) was 2005, and the final
phasing-out date for category 2 and 3 tankers (MARPOL tankers and smaller
tankers) has been brought forward to 2010, from 2015. By 2002, 50% of VLCC’s (³200,000
dwt) were already double hulled.
10.3.3.17 In addition, the International Safety Management (ISM) Code was
adopted in 1994, and became mandatory for tankers in 1998. The ISM Code imposes
strict safety management standards on shipping companies. Other recent
regulations, such as the Condition Assessment Scheme (CAS) and mandatory ship
reporting, have also contributed to the reduction in spills since the 1990s.
10.3.3.19 Spill size assessment is based mainly on the DNV 2000 Study [38].
The DNV study made the reasonable assumption that only one cargo tank was
damaged at any one time, as is generally the case. In order to take into
account the remote possibility of all of the tanks within the tanker being
ruptured, the DNV study has been extended, using ITOPF data [41]. As a conservative estimate,
it is assumed that 2% of spills involve multiple ruptures (100% release). The
probability of single tank ruptures (7% release) has been reduced accordingly
from 60% to 58%.
10.3.3.20 The resulting spill quantities modelled from the tankers supplying
the PAFF are:
·
Small Leak - 0.3% of dwt
·
Large Leak - 1% of dwt
·
Rupture (single tank) - 7% of dwt
·
Multiple rupture (all tanks) - 100% of dwt
10.3.3.21 The extent of the fire hazard from a pool of Jet A1 on the sea is
assessed based on the predicted area of a spill to a depth where ignition
remains possible and stable flame could propagate. The details of the
modelling, which varies for different spill sizes, is given in Appendix H2,
Section H2.3.
The treatment of a release due to multiple tank rupture and evaluation of the
hazard area is described in sections H2.4
and H2.5.
10.3.3.22 The effects distances based on an equivalent radius of a circular
pool are given below.
Table 10.12: Effect
Distances for Sea Surface Pool Fires (M1 and J1)
|
Size
of Release
|
Effect
Distance (m)
|
Probability
|
|
20,000
dwt
|
30,000
dwt
|
45,000
dwt
|
60,000
dwt
|
80,000
dwt
|
of
Death
|
|
Small Leak
|
17.3
|
21.2
|
26.0
|
30.0
|
34.7
|
1
|
|
Large Leak
|
31.7
|
38.7
|
47.5
|
54.8
|
63.3
|
1
|
|
Rupture- 1 tank
|
236
|
289
|
354
|
409
|
472
|
1
|
|
Rupture-
all tanks
|
236
|
289
|
354
|
409
|
472
|
1
|
10.3.3.23 Fatalities are estimated based on the area of pool fire (pR2)
and the averaged population density of 0.15 /ha (Section H8.2).
Although the pool may disperse and people may escape before ignition, a
fatality probability of one has been used for caution.
Table 10.13:
Fatalities for Sea Surface Pool Fires (M1 and J1)
|
Size
of Release
|
Estimated
Fatalities
|
|
20,000
dwt
|
30,000
dwt
|
45,000
dwt
|
60,000
dwt
|
80,000
dwt
|
|
Small Leak
|
0.01
|
0.02
|
0.03
|
0.04
|
0.06
|
|
Large Leak
|
0.05
|
0.07
|
0.11
|
0.14
|
0.19
|
|
Rupture- 1 tank
|
2.63
|
3.94
|
5.91
|
7.88
|
10.5
|
|
Rupture-
all tanks
|
2.63
|
3.94
|
5.91
|
7.88
|
10.5
|
10.3.3.24 The identified risk levels are summarised below:
Table 10.14:
Scenario M1 Risk Summary (Initial Development)
|
Cause
|
Vessel
Size (dwt)
|
Leak
Size
|
Outcome
Frequency, /yr
|
Fatalities
|
|
Grounding
|
20,000
|
Small
|
7.74×10-10
|
0.01
|
|
Grounding
|
20,000
|
Large
|
2.32×10-9
|
0.05
|
|
Grounding
|
20,000
|
Rupture
|
1.80×10-8
|
2.63
|
|
Grounding
|
20,000
|
Multiple Rupture
|
6.19×10-10
|
2.63
|
|
Grounding
|
45,000
|
Small
|
4.14×10-10
|
0.03
|
|
Grounding
|
45,000
|
Large
|
1.24×10-9
|
0.11
|
|
Grounding
|
45,000
|
Rupture
|
9.60×10-9
|
5.91
|
|
Grounding
|
45,000
|
Multiple Rupture
|
3.31×10-10
|
5.91
|
|
Grounding
|
60,000
|
Small
|
2.06×10-10
|
0.04
|
|
Grounding
|
60,000
|
Large
|
6.19×10-10
|
0.14
|
|
Grounding
|
60,000
|
Rupture
|
4.79×10-9
|
7.88
|
|
Grounding
|
60,000
|
Multiple Rupture
|
1.65×10-10
|
7.88
|
|
Collision
|
20,000
|
Small
|
2.16×10-9
|
0.01
|
|
Collision
|
20,000
|
Large
|
6.48×10-9
|
0.05
|
|
Collision
|
20,000
|
Rupture
|
5.01×10-8
|
2.63
|
|
Collision
|
20,000
|
Multiple Rupture
|
1.73×10-9
|
2.63
|
|
Collision
|
45,000
|
Small
|
1.15×10-9
|
0.03
|
|
Collision
|
45,000
|
Large
|
3.46×10-9
|
0.11
|
|
Collision
|
45,000
|
Rupture
|
2.67×10-8
|
5.91
|
|
Collision
|
45,000
|
Multiple Rupture
|
9.22×10-10
|
5.91
|
|
Collision
|
60,000
|
Small
|
5.76×10-10
|
0.04
|
|
Collision
|
60,000
|
Large
|
1.73×10-9
|
0.14
|
|
Collision
|
60,000
|
Rupture
|
1.34×10-8
|
7.88
|
|
Collision
|
60,000
|
Multiple Rupture
|
4.61×10-10
|
7.88
|
Table 10.15: Scenario
M1 Risk Summary (Final Development)
|
Cause
|
Vessel
Size (dwt)
|
Leak
Size
|
Outcome
Frequency, /yr
|
Fatalities
|
|
Grounding
|
30,000
|
Small
|
4.53×10-10
|
0.02
|
|
Grounding
|
30,000
|
Large
|
1.36×10-9
|
0.07
|
|
Grounding
|
30,000
|
Rupture
|
1.05×10-8
|
3.94
|
|
Grounding
|
30,000
|
Multiple Rupture
|
3.62×10-10
|
3.94
|
|
Grounding
|
45,000
|
Small
|
5.16×10-10
|
0.03
|
|
Grounding
|
45,000
|
Large
|
1.55×10-9
|
0.11
|
|
Grounding
|
45,000
|
Rupture
|
1.20×10-8
|
5.91
|
|
Grounding
|
45,000
|
Multiple Rupture
|
4.13×10-10
|
5.91
|
|
Grounding
|
80,000
|
Small
|
2.45×10-10
|
0.06
|
|
Grounding
|
80,000
|
Large
|
7.35×10-10
|
0.19
|
|
Grounding
|
80,000
|
Rupture
|
5.69×10-9
|
10.50
|
|
Grounding
|
80,000
|
Multiple Rupture
|
1.96×10-10
|
10.50
|
|
Collision
|
30,000
|
Small
|
1.26×10-9
|
0.02
|
|
Collision
|
30,000
|
Large
|
3.78×10-9
|
0.07
|
|
Collision
|
30,000
|
Rupture
|
2.92×10-8
|
3.94
|
|
Collision
|
30,000
|
Multiple Rupture
|
1.01×10-9
|
3.94
|
|
Collision
|
45,000
|
Small
|
1.44×10-9
|
0.03
|
|
Collision
|
45,000
|
Large
|
4.32×10-9
|
0.11
|
|
Collision
|
45,000
|
Rupture
|
3.34×10-8
|
5.91
|
|
Collision
|
45,000
|
Multiple Rupture
|
1.15×10-9
|
5.91
|
|
Collision
|
80,000
|
Small
|
6.84×10-10
|
0.06
|
|
Collision
|
80,000
|
Large
|
2.05×10-9
|
0.19
|
|
Collision
|
80,000
|
Rupture
|
1.59×10-8
|
10.5
|
|
Collision
|
80,000
|
Multiple Rupture
|
5.47×10-10
|
10.5
|
10.3.4.1 Scenario M2 is included to take account of collision between a
tanker and another vessel involving a release of Jet A1, a fire and subsequent
sinking of the vessel. Although collision is considered as part of Scenario M1,
the consequences are based on the average population density and do not
adequately account for the larger numbers of fatalities that could occur in the
case where the other vessel involved in the collision also carries a large crew
or passenger load. Although unlikely, it is possible that the fire could
completely engulf the vessel, also setting the vessel itself on fire, and lead
to the loss of all passengers and crew in the worst case.
10.3.4.2 The impact on a large vessel from a spill at a distance (i.e. one
not involved in the collision) would be expected to be much less significant,
with the vessel providing protection for the passengers from a transient fire
(the identified 10mm thickness of Jet A1 would take only 2.5 minutes to burn
off at the nominal burning rate of 4mm/min) and also allow time for escape by
the vessel. Only the case where there is a direct collision between a PAFF
tanker and a vessel carrying many passengers and crew is therefore relevant to
this scenario.
10.3.4.3 The frequency of a collision followed by a large fire is assessed
based on the total for all collisions identified in Scenario M1:
1.09 × 10‑7 /yr for the initial development and
0.95 × 10‑7 /yr for the final development. The
reduction in frequency, despite the larger numbers of vessels for the final
development, is due to the use of larger vessels that are less likely to cause
a release following a collision (see 10.3.2.2).
10.3.4.4 The average numbers of fatalities due to these incidents in Scenario
M1 is 3.75 for the initial development and 5.24 for the final development, so
this scenario is only concerned with cases that could significantly increase
these numbers of fatalities.
10.3.4.5 The largest number of passengers on a vessel that the PAFF tankers
would be likely to encounter within ~500 m of the jetty would be on a
fast ferry that operates about 40 times per day in both directions across the
Urmston Channel between Tuen Mun Ferry Pier and Tung Chung on Lantau Island.
This ferry route should pass more than ~500 m from the jetty, but operates
close by, and the passenger numbers are amongst the highest for the ferries in
nearby areas [31].
This ferry carries a maximum load of approximately 235 passengers plus crew.
The only other vessels with large populations that could be present in the
vicinity, would be regular high-speed passenger craft services between the
Mainland and Hong Kong using the shipping
routes in Urmston Road.
These vessels may pass within ~500m from the jetty and could carry up to 400 passengers but are
less likely to cross the path of a PAFF tanker. These two cases are considered
as reasonable estimates of the maximum number of fatalities in an incident
(cautiously assuming 100% fatality).
10.3.4.6 Based on data in the MTIA (Table 4.3 of [31]), the fast ferries
represent ~3% of the local traffic, whilst most other vessels are likely to be
have between 5 and 15 crew and passengers.
10.3.4.7 To obtain a representative distribution of event outcomes it is
assumed, based on judgement from the above information, that:
·
75% of collision incidents are
completely covered by the estimates for Scenario M1.
·
1.5% of incidents will involve
the whole population on a fast ferry or high-speed passenger craft. In 80% of
these cases (1.2% of the total) this is assumed to involve 235 people on a fast
ferry and in 20% of these cases (0.3% of the total) this is assumed to involve
400 people on a high-speed passenger craft. A 100% fatality probability is
taken for caution although this may be very pessimistic.
·
1.5% of incidents will involve
100 passengers and crew on a fast ferry or high-speed passenger craft.
·
2% of incidents will involve 30
passengers and crew on a vessel.
·
The remaining 20% of incidents
will involve a vessel carrying 10 people.
10.3.4.8 The distribution function for the number of fatalities due to this
incident is given below.
Table 10.16:
Frequency Distribution of Scenario M2
|
Number of
|
Frequency, /yr
|
|
Fatalities
|
Initial Development
|
Final Development
|
|
10
|
2.19×10-8
|
1.90×10-8
|
|
30
|
2.19×10-9
|
1.90×10-9
|
|
100
|
1.64×10-9
|
1.42×10-9
|
|
235
|
1.31×10-9
|
1.14×10-9
|
|
400
|
3.27×10‑10
|
2.84×10‑10
|
10.3.4.9 It may be noted that the distance from Tsing Yi to the new jetty at
Tuen Mun is actually about 2 km shorter than the existing journey from Tsing Yi
to the AFRF at Sha Chau, and the numbers of vessels will also reduce, so the
overall risk from this type of incident is expected to be reduced by the
provision of the new jetty at Tuen Mun, as noted in Paragraph 10.1.2.14.
10.3.5.1 Scenario M3 relates to explosions of ship tanks containing fuel vapour,
causing blast and debris damage. Fires resulting from grounding or impact are
covered under Scenario M1. Explosion onboard a tanker may occur as a result of
the combustion of a mixture of air and hydrocarbon inside a nominally empty
tank, including both cargo and fuel tanks. Jet A1 is transported below its
flash point and so flammable vapour is unlikely to be present in the ships’
cargo tanks.
10.3.5.2 Explosion/fire frequencies in the channel within ~500m from
the jetty depend mainly on the following factors:
·
time spent by the ship in
harbour;
·
cargo carried;
·
operations permitted (such as
tank cleaning);
·
standard of operational safety
on ship;
·
design of tanks and equipment
on ships; and
·
probability of lightning storms
(for ignition).
10.3.5.3 The frequency of explosion due to fire on board has been taken as
1.2 × 10-8
per km. This value is consistent with
that adopted in the DNV 2000 report [38]. The distance considered is ~500m and
therefore this frequency is 1.2 × 10-8 × 0.5 × number of visits per year. The
allocation of the total fire/explosion frequency for different tanker sizes is
based on the number of visits. This is
presented in the tables below.
Table 10.17:
Marine Fire and Explosion Frequencies (Initial Development)
|
Tanker
Size (dwt)
|
Base
Frequency (per km)
|
Interaction
Distance (km)
|
No
of visits/year
|
Frequency
per year
|
|
20,000
|
1.2 × 10-8
|
0.5
|
60
|
3.6 × 10-7
|
|
45,000
|
1.2 × 10-8
|
0.5
|
64
|
3.8 × 10-7
|
|
60,000
|
1.2
× 10-8
|
0.5
|
32
|
1.9
× 10-7
|
Table 10.18:
Marine Fire and Explosion Frequencies (Final Development)
|
Tanker
Size (dwt)
|
Base
Frequency (per km)
|
Interaction
Distance (km)
|
No
of visits/year
|
Frequency
per year
|
|
30,000
|
1.2 × 10-8
|
0.5
|
70
|
4.2 × 10-7
|
|
45,000
|
1.2 × 10-8
|
0.5
|
80
|
4.8 × 10-7
|
|
80,000
|
1.2
× 10-8
|
0.5
|
38
|
2.3
× 10-7
|
10.3.5.4 The explosion hazards on marine tankers normally consist of the
combustion of a mixture of air and hydrocarbon inside a nominally empty
tank. Although it is difficult to form a
flammable mixture within a Jet A1 storage tank, the frequency and effects for this
scenario are considered based on the DNV 2000 Report [38].
10.3.5.5 The consequence distances and estimated fatalities for two
explosions are given below. For the
purposes of this assessment, the higher fatality figure used previously [1] has
been used for all tanker sizes.
Table 10.19:
Effect Distances and Estimated Fatalities for Marine Explosion Scenario (M3)
|
Causes
|
Effect
Distance (m)
|
Probability
of Death
|
Fatalities
|
|
Explosion – Repairable Damage
|
50
|
0.3
|
3.5×10-2
|
|
Explosion – Fragments
|
500
|
3 × 10-5
|
3.5×10-4
|
10.4
Risks Due to Jetty Transfer
10.4.1.1 The PAFF will include a new two berth jetty dedicated to receipt of
fuel from tankers. The jetty will be an island structure about 200m offshore,
south of the tank farm. The northern berth will receive vessels in the range
10,000 dwt to 40,000 dwt, and the southern berth will receive vessels in the
range 10,000 dwt to 80,000 dwt. Each berth will a have a central loading
platform fitted with loading arms and remotely operated foam monitors located
on dedicated towers. The flow rate through each loading platform, for all
loading arms, will be 3500 m3/hr (780kg/s). The two berths will be
connected by a single sub sea DN 500 pipeline, and each berth will be connected
to the new tank farm by DN 500 sub sea pipeline.
10.4.1.2 This section presents the quantitative risk assessment carried out
for the identified hazardous scenarios associated with Jetty Transfer. The relevant scenarios are:
·
Fire due to rupture/leak of Jet
A1 from loaded vessel (J1)
·
Fire due to rupture/leak of Jet
A1 from loading arm during unloading (J2)
·
Fire due to rupture/leak of
jetty equipment (J3)
·
Fire due to rupture/leak of
jetty riser (J4)
·
Fire due to rupture/leak of
submarine pipeline from jetty to tank farm ESDV (J5)
10.4.2.1 Scenario J1 may be caused by either “striking” or “impact”. Striking
involves a drifting vessel (which probably lost control while in the channel)
impacting the aviation fuel tanker while it is berthed.
10.4.2.2 Impact is defined as a tanker running into a dock wall or a jetty.
This event depends upon the number of floating objects to be encountered and
the space available to take avoiding action.
The effect on the vessel will depend on the size of the obstruction; in
the context of this study, it is considered that the strength of the impact is
very unlikely to result in rupture. The tankers arriving at the jetty will be
navigated at slow speed, under pilotage and tug assistance and will be of
double hull construction which should therefore contain the fuel to an extent
following any impact.
10.4.2.3 The frequency of strikings will depend upon the number of ship
visits, and is estimated as 8 × 10-6 per movement (struck when
berthed). The frequencies of strikings
have been allocated based on visits of different tanker sizes. These values are presented below.
Table 10.20:
Frequency of Strikings (Initial Development)
|
Tanker Size (dwt)
|
Base Frequency (per
visit)
|
No of visits/year
|
Frequency per year
|
|
20,000
|
8 × 10-6
|
60
|
4.8 × 10-4
|
|
45,000
|
8 × 10-6
|
64
|
5.12 × 10-4
|
|
60,000
|
8 × 10-6
|
32
|
2.56 × 10-4
|
Table 10.21:
Frequency of Strikings (Final Development)
|
Tanker Size (dwt)
|
Base Frequency(per
visit)
|
No of visits/year
|
Frequency per year
|
|
30,000
|
8 × 10-6
|
70
|
5.6 × 10-4
|
|
45,000
|
8 × 10-6
|
80
|
6.4 × 10-4
|
|
80,000
|
8 × 10-6
|
38
|
3.04 × 10-4
|
10.4.2.4 The berthing impact frequency has been taken from the Caltex Safety
Case ([1],
[42]). The value is taken as 7.4 × 10-5 per visit. Based on the number of visits to the jetty,
the failure frequencies due to impact are presented below.
Table 10.22:
Frequency of Impacts With Jetty (Initial Development)
|
Tanker Size (dwt)
|
Base Frequency (per visit)
|
No of visits/year
|
Frequency per year
|
|
20,000
|
7.40 × 10-5
|
60
|
4.44 × 10-3
|
|
45,000
|
7.40 × 10-5
|
64
|
4.74 × 10-3
|
|
60,000
|
7.40 × 10-5
|
32
|
2.37 × 10-3
|
Table 10.23:
Frequency of Impacts With Jetty (Final Development)
|
Tanker Size (dwt)
|
Base Frequency (per visit)
|
No of visits/year
|
Frequency per year
|
|
30,000
|
7.40 × 10-5
|
70
|
5.18 × 10-3
|
|
45,000
|
7.40 × 10-5
|
80
|
5.92 × 10-3
|
|
80,000
|
7.40 × 10-5
|
38
|
2.81 × 10-3
|
10.4.2.6 Not all strikes or impacts will result in a pool fire. In order for
Scenario J1 to be realised, the incident must be followed by a spill, which may
vary in size, and then by ignition. The probabilities assumed for this study
are summarised below.
Table 10.24:
Frequency of Scenario J1 (Initial Development)
|
Cause
|
Vessel Size (dwt)
|
Frequency per year
|
Spill Prob.
|
Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome Frequency
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Small
|
0.2
|
0.001
|
1.44×10-9
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
4.32×10-9
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
3.34×10-8
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
1.15×10-9
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
7.68×10-10
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.30×10-9
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.78×10-8
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
6.14×10-10
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
3.84×10-10
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
1.15×10-9
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
8.91×10-9
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
3.07×10-10
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Small
|
0.2
|
0.001
|
1.33×10-8
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Large
|
0.2
|
0.003
|
4.00×10-8
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Rupture
|
0.58
|
0.008
|
3.09×10-7
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Multiple
Rupture
|
0.02
|
0.008
|
1.07×10-8
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Small
|
0.2
|
0.001
|
7.11×10-9
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.13×10-8
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.65×10-7
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
5.69×10-9
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Small
|
0.2
|
0.001
|
3.56×10-9
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
1.07×10-8
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
8.25×10-8
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
2.84×10-9
|
Table 10.25:
Frequency of Scenario J1 (Final Development)
|
Cause
|
Vessel Size (dwt)
|
Frequency per year
|
Spill Prob.
|
Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome Frequency
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
8.40×10-10
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.52×10-9
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.95×10-8
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Multiple Rupture
|
0.02
|
0.008
|
6.72×10-10
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
9.60×10-10
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.88×10-9
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
2.23×10-8
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Multiple Rupture
|
0.02
|
0.008
|
7.68×10-10
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Small
|
0.2
|
0.001
|
4.56×10-10
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
1.37×10-9
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.06×10-8
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Multiple Rupture
|
0.02
|
0.008
|
3.65×10-10
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Small
|
0.2
|
0.001
|
7.77×10-9
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.33×10-8
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.80×10-7
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
6.22×10-9
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Small
|
0.2
|
0.001
|
8.88×10-9
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.66×10-8
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
2.06×10-7
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
7.10×10-9
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Small
|
0.2
|
0.001
|
4.22×10-9
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
1.26×10-8
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
9.78×10-8
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Multiple
Rupture
|
0.02
|
0.008
|
3.37×10-9
|
10.4.2.7 The consequences of striking and impact of vessels are assumed to be
the same as those of collisions and groundings in Scenario M1 (see Section 10.3.3),
leading to the following risks.
Table 10.26: Risk
Summary for Scenario J1 (Initial Development)
|
Cause
|
Vessel Size (dwt)
|
Leak Size
|
Outcome Frequency ,/yr
|
Fatalities
|
|
Striking
|
20,000
|
Small
|
1.44×10-9
|
0.01
|
|
Striking
|
20,000
|
Large
|
4.32×10-9
|
0.05
|
|
Striking
|
20,000
|
Rupture
|
3.34×10-8
|
2.63
|
|
Striking
|
20,000
|
Multiple Rupture
|
1.15×10-9
|
2.63
|
|
Striking
|
45,000
|
Small
|
7.68×10-10
|
0.03
|
|
Striking
|
45,000
|
Large
|
2.30×10-9
|
0.11
|
|
Striking
|
45,000
|
Rupture
|
1.78×10-8
|
5.91
|
|
Striking
|
45,000
|
Multiple Rupture
|
6.14×10-10
|
5.91
|
|
Striking
|
60,000
|
Small
|
3.84×10-10
|
0.04
|
|
Striking
|
60,000
|
Large
|
1.15×10-9
|
0.14
|
|
Striking
|
60,000
|
Rupture
|
8.91×10-9
|
7.88
|
|
Striking
|
60,000
|
Multiple Rupture
|
3.07×10-10
|
7.88
|
|
Impact
|
20,000
|
Small
|
1.33×10-8
|
0.01
|
|
Impact
|
20,000
|
Large
|
4.00×10-8
|
0.05
|
|
Impact
|
20,000
|
Rupture
|
3.09×10-7
|
2.63
|
|
Impact
|
20,000
|
Multiple Rupture
|
1.07×10-8
|
2.63
|
|
Impact
|
45,000
|
Small
|
7.11×10-9
|
0.03
|
|
Impact
|
45,000
|
Large
|
2.13×10-8
|
0.11
|
|
Impact
|
45,000
|
Rupture
|
1.65×10-7
|
5.91
|
|
Impact
|
45,000
|
Multiple Rupture
|
5.69×10-9
|
5.91
|
|
Impact
|
60,000
|
Small
|
3.56×10-9
|
0.04
|
|
Impact
|
60,000
|
Large
|
1.07×10-8
|
0.14
|
|
Impact
|
60,000
|
Rupture
|
8.25×10-8
|
7.88
|
|
Impact
|
60,000
|
Multiple Rupture
|
2.84×10-9
|
7.88
|
Table 10.27: Risk
Summary for Scenario J1 (Final Development)
|
Cause
|
Vessel Size (dwt)
|
Leak Size
|
Outcome Frequency ,/yr
|
Fatalities
|
|
Striking
|
30,000
|
Small
|
8.40×10-10
|
0.01
|
|
Striking
|
30,000
|
Large
|
2.52×10-9
|
0.05
|
|
Striking
|
30,000
|
Rupture
|
1.95×10-8
|
2.63
|
|
Striking
|
30,000
|
Multiple Rupture
|
6.72×10-10
|
2.63
|
|
Striking
|
45,000
|
Small
|
9.60×10-10
|
0.03
|
|
Striking
|
45,000
|
Large
|
2.88×10-9
|
0.11
|
|
Striking
|
45,000
|
Rupture
|
2.23×10-8
|
5.91
|
|
Striking
|
45,000
|
Multiple Rupture
|
7.68×10-10
|
5.91
|
|
Striking
|
80,000
|
Small
|
4.56×10-10
|
0.06
|
|
Striking
|
80,000
|
Large
|
1.37×10-9
|
0.19
|
|
Striking
|
80,000
|
Rupture
|
1.06×10-8
|
10.50
|
|
Striking
|
80,000
|
Multiple Rupture
|
3.65×10-10
|
10.50
|
|
Impact
|
30,000
|
Small
|
7.77×10-9
|
0.01
|
|
Impact
|
30,000
|
Large
|
2.33×10-8
|
0.05
|
|
Impact
|
30,000
|
Rupture
|
1.80×10-7
|
2.63
|
|
Impact
|
30,000
|
Multiple Rupture
|
6.22×10-9
|
2.63
|
|
Impact
|
45,000
|
Small
|
8.88×10-9
|
0.03
|
|
Impact
|
45,000
|
Large
|
2.66×10-8
|
0.11
|
|
Impact
|
45,000
|
Rupture
|
2.06×10-7
|
5.91
|
|
Impact
|
45,000
|
Multiple Rupture
|
7.10×10-9
|
5.91
|
|
Impact
|
80,000
|
Small
|
4.22×10-9
|
0.06
|
|
Impact
|
80,000
|
Large
|
1.26×10-8
|
0.19
|
|
Impact
|
80,000
|
Rupture
|
9.78×10-8
|
10.5
|
|
Impact
|
80,000
|
Multiple Rupture
|
3.37×10-9
|
10.5
|
10.4.3.1 A loading arm leak may occur as a result of either the loading arm
being incorrectly connected, the purge valve being left open during delivery,
or liquid still being in the line when the purge valve is opened. These events could lead to only a relatively
small leak of aviation fuel.
10.4.3.2 The loading arm could rupture due to a variety of reasons, including
excessive movement, corrosion and material or construction defects. Weather
conditions may influence the likelihood of failure, as discussed in Paragraph 10.4.2.5.
The rupture could result in a large amount of Jet A1 being released,
particularly if loading is not stopped immediately.
10.4.3.3
The frequency of loading hose
failure is derived as 9 × 10-8
per hour of operation (EMSD studies [1]). The frequency of loading arm ruptures have
been considered to occur at an order of magnitude lower than loading hoses i.e.
9 × 10-9
per hour [1].
Each transfer operation is assumed to take 20 hours on average, which gives a
failure frequency of 1.8 × 10‑7 per port visit.
This is in line with other ESR experience of hard arm rupture frequencies
releasing over 100 tonnes of material.
10.4.3.4 There are 156 visits to the jetty per year for the initial
development and 188 visits for the final development. Therefore, the rupture
frequency of the loading arms is calculated as 1.8 × 10‑7 × 156 =
2.81 × 10‑5 /yr (Initial Development) and 1.8 × 10‑7 × 188 = 3.38 × 10‑5 /yr (Final Development).
10.4.3.5 Based on an ignition probability of 0.008 (Appendix H5), the pool fire frequency
following a rupture of the loading arm is estimated as 2.25 × 10‑7 /yr (Initial Development)
and 2.71 × 10‑7 /yr (Final Development).
10.4.3.6 The maximum pumping rate through the loading arm is 3500 m3/hr.
Should a rupture occur, rapid isolation would be expected because people
will be present during unloading to see the failure and operate the emergency
shutdown systems promptly. Isolation is assumed to occur in 3 minutes,
consistent with the isolation times used elsewhere, giving a release of 175 m3.
In the event that rapid isolation at the jetty fails, then the release will
still be isolatable from the Control Room. The probability of rapid isolation
failure is cautiously taken as 0.1 to allow for both human error and
system/equipment failures. It is estimated that a maximum of 10 minutes will be
taken to isolate the release in the event of rapid isolation failure, leading
to a release of 583 m3.
All the fuel will spill on to the sea and following ignition will result
in a pool fire in much the same fashion as the cases for marine transport.
10.4.3.7 The effect distance of both spills has been modelled based on a
continuous release of 778 kg/s since this limits burning pool size for this
release (the 175 m3 release would give a similar hazard range
of 75 m based on an instantaneous release model). The radius of the pool,
and therefore the effect distance, is calculated to be 68.4 m. The numbers
of fatalities are calculated based on the area affected of p(68.4)2
times the population density of 0.15/ha (Section H8.2) times the fatality probability of 1, to give 0.22 off-site
fatalities.
Table 10.28: Risk
Summary for Scenario J2
|
|
Outcome Frequency ,/yr
|
Fatalities
|
|
Loading arm rupture
|
Initial Development
|
2.25×10-7
|
0.22
|
|
Loading arm rupture
|
Final Development
|
2.71×10-7
|
0.22
|
10.4.4.1 Apart from the loading arm, jetty riser and pipeline to tank farm, there
is also the potential for leaks from other pipework and valves on the jetty
itself. The parts count covering this area based on the PAFF P&IDs [43] is
shown below:
Table 10.29:
Parts Count for Jetty Area
|
Parts
Count
|
Actuated Valves
|
Manual Valves
|
Flanges
|
Small Bores
|
Vessels
|
Pumps
|
Pipe (m)
|
|
Jetty Head
|
10
|
23
|
84
|
43
|
0
|
0
|
611
|
10.4.4.2 Based on generic equipment release frequency data (see Section 10.5.7)
the following releases and large fire frequencies are derived:
Table 10.30:
Release and Fire Frequencies for Jetty Area
|
|
Release Frequency (per
year)
|
Probability not rapidly
isolated
|
Ignition Prob
|
Large fire freq (per year)
|
|
Small
|
Large (>2")
|
|
Jetty Head
|
1×10-1
|
8.3×10-3
|
0.1
|
0.008
|
6.6×10-6
|
10.4.4.3
The maximum flow rate on the
jetty is 3500 m3/hr,
corresponding to the 80,000 dwt berth. The consequences of a continuous release
at this rate have already been considered, in connection with loading arm
rupture (see Section 10.4.3).
The risks are summarised below.
Table 10.31: Risk
Summary for Scenario J3
|
Risk
Summary for J3
|
Outcome Frequency /yr
|
Fatalities
|
|
Jetty equipment rupture/leak
|
Initial Development
|
6.6 × 10‑6
|
0.22
|
|
Jetty equipment rupture/leak
|
Final Development
|
6.6 × 10‑6
|
0.22
|
10.4.5.1 There is a potential for the jetty riser to rupture in the event of
a vessel impacting the jetty or a passing vessel striking a berthed vessel. However, the riser is built into the jetty
structure and the maximum spill quantity will be limited to the inventory in
the pipeline to the tank farm from the jetty, which is approximately 270m long.
10.4.5.2 The frequency of a tanker being struck while berthed or impacting
the jetty is presented in Section 10.4.2. Not all such incidents will result in the jetty
riser being damaged. For the purposes of this assessment, we will assume that
the jetty riser will leak if the strike or impact is energetic enough to cause
a large leak of Jet A1 from the tanker, and will rupture if the strike or
impact is energetic enough to rupture one or more cargo tanks. The resulting
frequencies for the causes of this scenario are summarised below.
Table 10.32:
Frequency of Scenario J4 (Initial Development)
|
Cause
|
Vessel Size (dwt)
|
Frequency per year
|
Spill Prob.
|
Riser Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome Frequency
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Large
|
0.2
|
0.003
|
4.32×10-9
|
|
Striking
|
20000
|
4.80×10-4
|
0.015
|
Rupture
|
0.58
|
0.008
|
3.34×10-8
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.30×10-9
|
|
Striking
|
45000
|
5.12×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.78×10-8
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
1.15×10-9
|
|
Striking
|
60000
|
2.56×10-4
|
0.0075
|
Rupture
|
0.58
|
0.008
|
8.91×10-9
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Large
|
0.2
|
0.003
|
4.00×10-8
|
|
Impact
|
20000
|
4.44×10-3
|
0.015
|
Rupture
|
0.58
|
0.008
|
3.09×10-7
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.13×10-8
|
|
Impact
|
45000
|
4.74×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
1.65×10-7
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
1.07×10-8
|
|
Impact
|
60000
|
2.37×10-3
|
0.0075
|
Rupture
|
0.58
|
0.008
|
8.25×10-8
|
Table 10.33: Frequency
of Scenario J4 (Final Development)
|
Cause
|
Vessel Size (dwt)
|
Frequency per year
|
Spill Prob.
|
Riser Leak Size
|
Size Prob.
|
Ignition Prob.
|
Outcome Frequency
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.52×10-9
|
|
Striking
|
30000
|
5.60×10-4
|
0.0075
|
Rupture
|
0.6
|
0.008
|
1.95×10-8
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
2.88×10-9
|
|
Striking
|
45000
|
6.40×10-4
|
0.0075
|
Rupture
|
0.6
|
0.008
|
2.23×10-8
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Large
|
0.2
|
0.003
|
1.37×10-9
|
|
Striking
|
80000
|
3.04×10-4
|
0.0075
|
Rupture
|
0.6
|
0.008
|
1.06×10-8
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.33×10-8
|
|
Impact
|
30000
|
5.18×10-3
|
0.0075
|
Rupture
|
0.6
|
0.008
|
1.80×10-7
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
2.66×10-8
|
|
Impact
|
45000
|
5.92×10-3
|
0.0075
|
Rupture
|
0.6
|
0.008
|
2.06×10-7
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Large
|
0.2
|
0.003
|
1.26×10-8
|
|
Impact
|
80000
|
2.81×10-3
|
0.0075
|
Rupture
|
0.6
|
0.008
|
9.78×10-8
|
10.4.5.3 The consequences of this scenario are taken as the same as J2 (see
Section 10.4.2.8).
Table 10.34: Risk
Summary for Scenario J4 (Initial Development)
|
Cause
|
Vessel Size (dwt)
|
Riser Leak Size
|
Outcome Frequency /yr
|
Fatalities
|
|
Striking
|
20,000
|
Large
|
4.32×10-9
|
0.22
|
|
Striking
|
20,000
|
Rupture
|
3.34×10-8
|
0.22
|
|
Striking
|
45,000
|
Large
|
2.30×10-9
|
0.22
|
|
Striking
|
45,000
|
Rupture
|
1.78×10-8
|
0.22
|
|
Striking
|
60,000
|
Large
|
1.15×10-9
|
0.22
|
|
Striking
|
60,000
|
Rupture
|
8.91×10-9
|
0.22
|
|
Impact
|
20,000
|
Large
|
4.00×10-8
|
0.22
|
|
Impact
|
20,000
|
Rupture
|
3.09×10-7
|
0.22
|
|
Impact
|
45,000
|
Large
|
2.13×10-8
|
0.22
|
|
Impact
|
45,000
|
Rupture
|
1.65×10-7
|
0.22
|
|
Impact
|
60,000
|
Large
|
1.07×10-8
|
0.22
|
|
Impact
|
60,000
|
Rupture
|
8.25×10-8
|
0.22
|
Table 10.35: Risk
Summary for Scenario J4 (Final Development)
|
Cause
|
Vessel Size (dwt)
|
Riser Leak Size
|
Outcome Frequency /yr
|
Fatalities
|
|
Striking
|
30,000
|
Large
|
2.52×10-9
|
0.22
|
|
Striking
|
30,000
|
Rupture
|
1.95×10-8
|
0.22
|
|
Striking
|
45,000
|
Large
|
2.88×10-9
|
0.22
|
|
Striking
|
45,000
|
Rupture
|
2.23×10-8
|
0.22
|
|
Striking
|
80,000
|
Large
|
1.37×10-9
|
0.22
|
|
Striking
|
80,000
|
Rupture
|
1.06×10-8
|
0.22
|
|
Impact
|
30,000
|
Large
|
2.33×10-8
|
0.22
|
|
Impact
|
30,000
|
Rupture
|
1.80×10-7
|
0.22
|
|
Impact
|
45,000
|
Large
|
2.66×10-8
|
0.22
|
|
Impact
|
45,000
|
Rupture
|
2.06×10-7
|
0.22
|
|
Impact
|
80,000
|
Large
|
1.26×10-8
|
0.22
|
|
Impact
|
80,000
|
Rupture
|
9.78×10-8
|
0.22
|
10.4.6.1 The submarine pipeline from the loading arm to the tank farm could
leak or rupture due to material defect, corrosion or impact. However, compared to the sub sea pipeline
from the tank farm to the AFRF, this section will be less exposed to impact
from marine vessels.
10.4.6.2 The 270m submarine pipelines from the loading arm to the tank farm
are treated in a similar manner to the 4.8 km submarine pipelines from the
tank farm to the AFRF. This is discussed
in Para 10.7.2 (Scenario P1) and the release frequencies per km are
used directly.
Table 10.36:
Frequency of Scenario J5
|
Release Size
|
Release Frequency
per km /yr
|
Length, km
|
Freq, /yr
|
Ignition probability
|
Outcome Frequency, /yr
|
|
Small
|
3.88×10-6
|
0.54
|
2.10×10-6
|
0.001
|
2.10×10-9
|
|
Medium
|
1.02×10-6
|
0.54
|
5.51×10-7
|
0.003
|
1.65×10-9
|
|
Rupture
|
1.9×10-6
|
0.54
|
1.03×10-6
|
0.008
|
8.21×10-9
|
10.4.6.3 For Scenario P1, only the rupture frequency is used, since smaller
releases would break up before forming a pool on the sea surface. However, in
this scenario, the pipeline depth is less, so the small (20mm) and medium (50mm)
leaks are taken into account as well.
10.4.6.4 The pipeline volume is ~106 m3 and the maximum
pumping rate is 3500 m3 /hr. For a rupture release, the
total volume release is assessed based on the pipeline inventory plus full flow
until the release is isolated. Isolation is assumed to take 3 minutes to allow
for the time to detect the release and actuate the shutdown system. People will
be present during unloading and the area is also covered by CCTV from the
control room so rapid detection and isolation would be expected. However, to
allow for failures in both of detection and in the isolation systems, including
the valves, a probability of rapid isolation failure of 0.1 is included. In
this case full flow for 10 minutes is assumed, before isolation is assumed to
have occurred. This leads to a release 281 m3 for the rapidly
isolated case and 689 m3 where rapid isolation fails. Based on
rapid release (see Section H2.3),
this gives a hazard radii of 95 m and 148 m for the two isolation
cases. For the marine population density of 0.15 /ha (Section H8.2), this leads to estimates of 0.43 and 1
fatalities with frequencies of 7.39 × 10‑9 /yr and
8.21×10-10 /yr for rapid and late
isolation cases respectively.
10.4.6.5 For small and medium release sizes, the assessment is based on
continuous releases at 13 kg/s, giving a hazard range of 8.6 m
(234 m2) and 79 kg/s, giving a hazard range of 22 m
(1460 m2). At a population density of 0.15 /ha (Section H8.2)
these lead to 0.003 and 0.02 fatalities respectively.
Table 10.37: Risk
Summary for Sub-sea Jetty Pipeline Releases (Scenario J5)
|
Leak Size
|
Isolation
|
Outcome Frequency, /yr
|
Hazard Radius, m
|
Fatalities
|
|
Small
|
Continuous Release
|
2.10×10-9
|
8.6
|
0.003
|
|
Medium
|
Continuous Release
|
1.65×10-9
|
22
|
0.02
|
|
Rupture
|
Rapid (3 mins)
|
7.39 × 10‑9
|
95
|
0.43
|
|
|
Late (10 mins)
|
8.21×10-10
|
148
|
1.0
|
10.5
Risks Due to Tank Farm Storage
10.5.1.1 The proposed tanks will be of a fixed roof design and will store Jet
A1 below its flash point. Under normal operations Jet A1 will not form a flammable
vapour above its surface and generally poses less hazard than the storage of
highly flammable liquids, such as gasoline, in similar tanks.
10.5.1.2 The following hazardous scenarios were identified in Section 10.2.3:
·
Fire due to discharge from tank
vent (T1)
·
Tank head fire / explosion in
tank head space (T2)
·
Multiple tank head fires (T3)
·
Tank failure due to
overpressure (T4)
·
Explosion in empty tank (under
maintenance) (T5)
·
Bund fire (T6)
·
Fire outside bund due to rupture/leak
of pumps, pipework and fittings (T7)
·
Fire on sea due to release
through drainage (T8)
·
Fire due to instantaneous
release from a tank (T9)
·
Fire due to multiple tank
failure (T10)
·
Boilover (T11)
·
Fire due to release from top of
tank due to overfilling (T12)
·
Vapour cloud explosion / flash
fire (T13)
·
Fire due to 10% instantaneous
release from the top of a tank (T14)
10.5.1.3 The risk levels due to each scenario are quantified in the following
sections. Some of the potential scenarios have been included for completeness,
although it is concluded that they are either not applicable to the PAFF tanks
or fall completely within other scenarios. This is in line with the
identification of hazardous scenarios from previous experience of similar fixed
roof atmospheric pressure tank farms, many of which stored hazardous substances
other than Jet A1.
10.5.2.1 Unlike the PAFF tanks, many atmospheric pressure and temperature
storage tanks store liquids above their flash point. For these tanks the vapour
in the head space of the tank will generally be above the lower flammability
limit and, depending on the conditions, may also be above the upper
flammability limit. A discharge of this vapour from a tank vent, although in a
remote location, could be ignited leading to a tank vent fire.
10.5.2.2 Lightning is a relatively common ignition source for tank fires. For
example, there was an incident in 1997 in Hong Kong
when a 31,000 tonne tanker was struck by lightning after completion of
unloading at one of the fuel terminals in Tsing Yi Island. The fire occurred on
the gas vent pipe and was extinguished by Fire Services.
10.5.2.3 Jet A1 in the PAFF tanks is stored below its flash point (see
Section 10.2.1)
so any vapour discharged from the vents will be below its lower flammability
limit and will therefore not pose a fire hazard. The frequency of the event is
therefore quantified as zero for this facility and, if a vent fire were to
occur, the consequences also amount to zero off-site fatalities.
10.5.3.1 One of the hazards of atmospheric pressure fuel storage in tanks is
the failure of the roof and ignition of the fuel surface leading to a tank head
fire. The tank may buckle above the liquid level due to exposure to the flame,
but the liquid provides cooling to the tank shell below the liquid surface
level so that distortion here would be minimal and failure below the liquid
level is not an issue.
10.5.3.2 Tank head fires can be initiated by the presence of an ignition
source with a flammable vapour present in the tank ullage space. This would be
expected to fail the weak tank roof to wall seal, exposing the surface of the
fuel. Potential ignition sources of concern include lightning strike, static
electricity, hot work and instrument electrical faults. Under normal operation
there will be no ignition sources present at tank top level, all the mechanical
and all the electrical installations within the tanks will be rated for
operation in flammable atmospheres and the bulk vapour in the tank will not be
within the flammable range. It is possible for localised areas to exceed the
lower flammability limit within the tank head space even for Jet A1 under
ambient Hong Kong conditions, because the tank
roof may be heated by sunlight and exceed the flash point of Jet A1. This is,
however, only a localised effect and the bulk vapour space in the tank would
not be in the flammable range and could not lead to a significant overpressure
being generated even if it was ignited. Similarly, the energy generated would
be very unlikely to ignite the bulk liquid.
10.5.3.5 An explosion in the tank head space would not be expected to have
any off site consequences directly, in addition to a tank head fire. There
exists a possibility that, if the weak shell to roof joint does not fail, the
tank may fail at the bottom seam instead leading to the tank rocketing. This is
highly unlikely for a tank containing Jet A1, but is considered further as part
of the instantaneous release scenario in Section 10.6.
10.5.3.6 The flame from a tank head fire would be exposed above the rim of
the tank (24.7 m, except for the smaller Tank 9 which is 23 m high)
and the thermal radiation would provide only a local hazard a few metres from
the edge of the flame. The thermal flux levels and effects this could generate
are quantified in Appendix
H6. A tank head fire would not be expected to cause any significant
off-site risk to life, although precautionary evacuation of the surrounding
area would be recommended to reduce the exposure of off-site populations to any
subsequent escalation of the incident. The number of off-site fatalities for
this scenario is therefore quantified as zero.
10.5.4.1 A tank head fire has the potential to impact an adjacent tank, which
may result in an adjacent tank fire. It is possible for such fires to spread
from tank to tank leading to many or all of the tanks in a bund, or an adjacent
bund, catching fire.
10.5.4.2 For the tank separation distances at the PAFF, it is estimated that
tank to tank escalation could occur if there is a wind blowing directly from
one tank to another. However, it would be expected to take many hours allowing
ample time for evacuation of the surrounding areas. Based on a review of the
tank farm layout and wind direction information available, this is expected to
occur at most 50% of the time.
10.5.4.3 However, the storage tanks have a cooling system installed and the
adjacent tanks (in the sector opposite the tank on fire) will be cooled in the
event of a tank fire. As a cautious estimate, the failure probability of tank
cooling is taken as 10% with the fixed system installed. Typically, such
systems would be expected to be at least this reliable.
10.5.4.4 An overall estimate of the multiple tank head fire frequency is
therefore taken as 5% of the individual tank head fire frequency (see 10.5.3.4);
7 × 10‑5 /yr for the final development, and
4.8 × 10‑5 /yr for the initial development with
only 8 tanks.
10.5.4.5 A multiple tank head fire could also be initiated by a prolonged
bund fire around the tank. However this is not considered as a separate
scenario, since the hazard to life is dominated by the thermal radiation from
the larger bund fire at ground level.
10.5.4.6 27 multiple tank fire incidents are listed by McBride [9] up to
2002. Eight of the incidents, which also involved explosions or fires starting
outside tank bunded areas, involved fatalities. A recent major incident also
occurred at Buncefield in the UK,
described as follows “At around 06.00 on
Sunday 11 December 2005, a number of explosions occurred at Buncefield Oil
Storage Depot, Hemel Hempstead, Hertfordshire.
At least one of the initial explosions was of massive proportions and there was
a large fire, which engulfed over 20 large fuel storage tanks over a high proportion
of the site. There were 43 people injured in the incident, none seriously.
There were no fatalities.” [45].
See Appendix
H4, Section H4.8.
10.5.4.7 Owing to the time available for evacuation prior to the
establishment of a multiple tank head fire scenario at the PAFF, the hazard to
life from this scenario is considered minimal compared to that from the initial
tank head fire or external fire that initiated the incident. The thermal
radiation levels adjacent to any single tank would be slightly increased by the
additional heat flux from adjacent fires, but the number of off-site fatalities
for this scenario is still quantified as zero for the PAFF.
10.5.4.8 Response to such a scenario, including evacuation arrangements
should however be included in the PAFF emergency response plan.
10.5.5.1 The PAFF tanks are of an open vented design including at least one
redundant vent [14].
The tanks will also be provided with a weak shell to roof connection (specified
in API 650) that is designed to fail in the event of an overpressure within the
tank [16].
Apart from filling of the tanks with liquid from the jetty, there is nothing to
lead to an overpressure inside the PAFF tanks, except an explosion.
10.5.5.2 An overpressure within the tanks would be discharged by the tank
vents or the weak shell to roof seam and would not be expected to have any
offsite consequences. The frequency of this event is therefore assessed as
zero, leading to zero fatalities. Overfilling and vapour space explosions are
considered separately.
10.5.6.1 Explosions have occurred in nominally empty tanks during maintenance
work, particularly during hot work. Small quantities of Jet A1 could be present
after the tank has been initially cleaned and could potentially be ignited.
Procedures will be in place to avoid such an incident occurring during confined
space entry and Jet A1, being below its flash point could generate only a very
small quantity of flammable vapour close to the source of heat. The explosion
overpressures produced if this were ignited would be small. Even allowing for a
flammable volume of several cubic metres, ignition in a 35,000 m3
tank would generate an overpressure of less than 1 mb which would be too
low to cause any damage to the tank structure or the weak shell to roof joint.
Although injuries/fatalities could occur to workers in the immediate area
inside the tank, there would be no damage outside the tank and no possibility
of off-site fatalities as a result. This scenario is therefore assessed as having
a zero frequency for producing off-site fatalities.
10.5.7.2 Davies [46]
et al suggests a bund fire frequency in a common bund of 1.2 × 10-5
per year for a flammable liquid. This frequency includes all causes such as
tank failure, overfilling, pipework failure, external fire impact on equipment,
etc.
Table 10.38: Component Release
Frequencies for Small and Large Hole Sizes
|
Component
|
Actuated Valves
|
Manual Valves
|
Flanges
|
Small Bores
|
Vessels
|
Pumps
|
Pipe (m)
|
|
Freq/yr
|
8.8×10-4
|
5.5×10-4
|
1.1×10-4
|
7.2×10-4
|
2.5×10-3
|
9.7×10-3
|
7.3×10-5
|
|
Fraction >2"
|
1.1×10-1
|
1.1×10-1
|
1.1×10-1
|
0.0
|
1.8×10-1
|
2.0×10-2
|
1.1×10-1
|
|
Small (/yr)
|
7.8×10-4
|
4.9×10-4
|
9.6×10-5
|
7.2×10-4
|
2.1×10-3
|
9.5×10-3
|
6.5×10-5
|
|
Large (/yr)
|
9.7×10-5
|
6.1×10-5
|
1.2×10-5
|
0.0
|
4.5×10-4
|
1.9×10-4
|
8.1×10-6
|
10.5.7.4 A typical probability of failure to isolate the release quickly of 0.1
is included since only releases that could result in a large continuous release
to the bund could result in a major bund fire. This is significantly greater
than the failure probability typically assessed for a valve to allow for both
human error and that the valves are motor operated rather than spring return.
10.5.7.5 The parts count covering both bunds, based on the PAFF P&IDs [43], is
shown below:
Table 10.39: Parts Count for Tank
Bunds
|
Parts Count
|
Actuated
Valves
|
Manual
Valves
|
Flanges
|
Small
Bores
|
Vessels
|
Pumps
|
Pipe
(m)
|
|
Tank Bunds
|
48
|
108
|
357
|
89
|
12
|
0
|
1406
|
10.5.7.7 Combining the component counts, isolation probability and release
frequencies with an ignition probability of 0.004 (Appendix H5), gives an
overall large bund fire frequency of 1.3 × 10‑5 /yr
covering both bunds for the final development case. The value identified by
Davies (10.5.7.1)
is slightly higher, and is therefore used for a cautious best estimate.
10.5.7.9 If such a fire occurs in a wind speed of 5 m/s or less, the
effect is expected to be confined to within the PAFF fence, since the flame
drag is expected to cover less than this distance and people would be predicted
to escape unless directly impinged by flame. In high wind speed conditions
(10m/s, occurring 0.3% of the time (see H6.9)),
the flame drag may extend about 18m over the fence. This could lead to the
potential for fatalities over an area of ~2000 m2, outside the PAFF. With the identified wind
direction at high wind speeds (15-45o, Section H6.9)
this would be over the EcoPark area between the PAFF and the sea or the PAFF
pump platform area for the bund closest to the sea. There would be no offsite
impact from the other bund. Although any people in this area would be expected
to be able to escape (see Appendix
H6), we conservatively assess the impact based on the EcoPark population
density of 3842 /km2 (daytime – 9hrs) and 384 /km2
(night-time – 15hrs) (see Section H8.2).
The resulting quantified risk level from a bund fire is:
·
Daytime: 7.7 fatalities with a
frequency of 1.35× 10-8 /yr.
·
Night-time: 0.77 fatalities
with a frequency of 2.25×10‑8 /yr (or 1 fatality, 1.7×10‑8 /yr)
10.5.7.10 The above estimates are used in the assessment, although in practice
they may be pessimistic due to the slow flame spread and the ability to escape.
10.5.8.1 The PAFF includes a pump platform and connecting pipework outside
the tank bunds. This equipment could lead to a release of Jet A1 which could
subsequently be ignited. The quantities of connecting pipework outside the
bunds is very limited since the pipework mostly runs through the bunds until it
crosses the road to the pump platform, which is also bunded. The parts count
covering these areas, based on the PAFF P&IDs [43], is shown below:
Table 10.40: Parts Count for Pump
Platform and Pipework Outside Bunds
|
Parts Count
|
Actuated
Valves
|
Manual
Valves
|
Flanges
|
Small
Bores
|
Vessels
|
Pumps
|
Pipe
(m)
|
|
Pump Platform
(Upstream)
|
13
|
17
|
79
|
33
|
0
|
0
|
434
|
|
Pump Platform
(Downstream)
|
21
|
36
|
139
|
32
|
0
|
6
|
34
|
|
Outside Bunds
|
0
|
0
|
6
|
6
|
0
|
0
|
45
|
Table 10.41: Component Release
Frequencies for Pump Platform and Pipework Outside Bunds
|
|
Release
Frequency
(per
year)
|
Probability
not rapidly isolated
|
Ignition
Prob
|
Large
fire freq (/yr)
|
|
Small
|
Large
(>2")
|
|
Pump Platform
(Upstream)
|
8×10-2
|
6.7×10-3
|
0.1
|
0.004
|
2.7×10-6
|
|
Pump Platform
(Downstream)
|
1.3×10-1
|
7.3×10-3
|
0.1
|
0.004
|
2.9×10-6
|
|
Outside Bunds
|
8×10-3
|
4.3×10-4
|
0.1
|
0.004
|
1.7×10-7
|
10.5.8.3 The pump platform lies between the tank bund and the administration
building. The platform is at least 1.8 m below grade and has a concrete base
and wall extending 2.1-2.3m above the platform base and a containment volume of
1950m3 [49]
(area approximately 886 m2).
10.5.8.4 It is possible to get small leaks from pump seals, flanges, etc.
from the high-pressure side of a pump, that may atomise into a flammable spray.
However, such sprays do not permeate more than a few metres from the source and
present no off-site hazard. A large release in the pump platform area could
form a pool fire in this area if ignited and could discharge to the sea via the
site drainage system (via an interceptor).
10.5.8.5 A large release from the limited pipework connecting the tank bund
to the pump platform could only occur under the site road between the two and
would release either into the tank or pump containment volumes or onto the EVA
road. These areas are all contained and the consequences are considered to be
adequately included within the pump platform fire scenario, so the additional
frequency is included here. A release onto the EVA road could drain to the sea
via the storm water drain and this is covered in Section 10.5.9.
10.5.8.6 The maximum discharge rate would be at the pump transfer rate to the
airport of 1,500 m3 /hr [14].
A fire from such a release would be expected to lead to major damage to the
pump platform equipment, but the fuel supply could be shut off remotely at the
tanks supplying the pumps even if the local equipment was damaged. Such a
running fire is therefore not expected to last more than 30 minutes, by which
time the fire service should be on site and responding, even if the operators
have been unable to isolate the source of liquid. This would amount to a
release of up to 750 m3 of Jet A1. The containment capacity is
2½ times this volume, so loss outside the area is not considered and
the specific assumption on isolation time makes no difference to the results
providing it is more than about 20 seconds and not much greater than 1 hour,
due to the containment present.
10.5.8.7 For a 36 m diameter pool fire (886 m2 area) the
flame drag would be predicted to be 4m in a 2m/s wind, 9m in a 5m/s wind and
14m in a 10 m/s wind. There is a 10m spacing between the pump platform
bund and the fence so the off site impact would be around 4m in a 10m/s wind.
This would only occur adjacent to the fence next to the pump platform between
the PAFF and the EcoPark towards the sea, over around a 25m length of fence,
with the wind in a northerly direction, giving an off-site impact area of
100 m2. All other impacts from the flame would be contained
within the site.
10.5.8.8 Winds of 10m/s or greater occur about 0.3% of the time, with the
wind coming from the north around 0.1% of the time (see H6.9), so the predicted
frequency of this impact is 5.8 × 10‑6 × 0.001 = 5.8 × 10‑9 /yr.
10.5.8.9 The impact is based on the EcoPark population density of
3842 /km2 (daytime – 9hrs) and 384 /km2
(night-time – 15hrs) (see Section H8.2).
The resulting quantified risk level for off site fatalities from a pump
platform fire is:
·
Daytime: 0.38 fatalities with a
frequency of 2.2×10‑9 /yr.
·
Night-time: 0.038 fatalities
with a frequency of 3.6×10‑9 /yr.
10.5.8.10 The above estimates are used in the assessment, although in practice
they may be pessimistic since people in this area would be expected to be able
to escape (see Appendix
H6) and the population is likely to be low so close to the PAFF fence.
10.5.8.11 Fire due to drainage to the sea is considered in Section 10.5.9.
10.5.9.1 It is possible that Jet A1 could drain to the sea via the site
drainage system for the contained areas or via the storm water drains for the
roads and drainage ditch between the two security walls. This could result in a
fire on the sea due to a release from the tank farm which could have different
impacts. Where this forms part of the impact of a specific scenario (multiple
simultaneous tank failure – Section 10.5.11,
10% instantaneous release from the top of the tank – Section 10.5.15,
instantaneous release – Section 10.6)
it is included with that scenario. However three other initial releases could
result in a release through the drainage system which would then be separate
from the original release:
·
A release in a tank bund.
·
A release from the pump
platform.
·
A release from the pipe areas
outside the bund draining via the EVA road.
10.5.9.2 The tank bunds and the pump platform are contained areas and drain
to the interceptor via bund drain valves which should normally be closed
(opened only to drain accumulated water). Drainage from the EVA road would
however drain directly to the storm water drain, without isolation. ESR
estimate that bund valves may be left open up to 10% of the time on a site. The
large release frequency to the two tank bunds is estimated at
3.2 × 10‑2 /yr (see Section 10.5.7),
and for the pump platform is estimated at 1.4 × 10‑2 /yr
(see Section 10.5.8).
So the total frequency of a large release to the interceptor is
4.6 × 10‑3 /yr.
10.5.9.3 Whilst the interceptor would remove small quantities of Jet A1
released through the drainage system, it is not designed to contain large
quantities, which would overflow to the sea. The interceptor has two alarms,
high level (HL) and high-high level (HHL) and there is a final “fail safe”
remotely operated valve (XV 6001) at the drainage outlet [49].
If the HL is reached an alarm is sent to the control room, the operators can
then decide whether to close XV 6001 or not, if they choose not to and the
level reaches the HHL then the valve is closed automatically. The volume of Jet
A1 in the interceptor at HL is 4.6 m3 and at HHL is approx.
8.9 m3 [49].
Additionally, the 300 mm pipe to the outlet is around 150m long and would
contain a further ~10 m3 of liquid
upstream of the outlet and provide an additional delay of typically up to 1
minute to close XV 6001 before Jet A1 was discharged to the sea after the
interceptor overflowed.
10.5.9.4 A large release from the limited pipework connecting the tank bund
to the pump platform could only occur under the site road between the tank and
pump platform bunds. It is most likely that a release from this area would
drain into the pump platform bund. However, as a cautious approach we consider
half of these releases going onto the EVA road where they could drain to the
sea via the storm water system. The direct large release frequency to the storm
water drain from uncontained areas is estimated at
0.5 × 4.3 × 10‑4 /yr (see Section 10.5.8)
= 2.2 × 10‑4 /yr
10.5.9.5 With a 24 hour manned operation including CCTV coverage of the site
any large release would be expected to be stopped promptly leading to a minimal
release that could be contained within the drainage system. Additionally,
manual valves can be used to isolate the tank bunds and the pump platform from
the interceptor if they were not already closed and the pipes outside these
bunded areas can be isolated at the tanks and pumps, limiting the inventory to
release.
10.5.9.6 Allowing for a 5 minute delay in isolation could lead to a maximum
discharge of ~100 m3 at the export
flow rate. Failure to detect and isolate a large release within about 5 minutes
is considered unlikely, but not impossible. In this case, a release of up to
750 m3 is considered, equal to the full export flow rate for
half an hour.
10.5.9.7 For releases via the interceptor, failure of immediate isolation is
estimated to have a probability of around 0.1 based on the automated system
closing the outlet valve XV 6001 before Jet A1 is discharged to the sea.
The probability of failure to isolate the flow at the source, at the valve
upstream of the interceptor and at the final outlet valve is assessed based on
three failures with nominal probabilities of 0.1 for failure to close a valve,
but with a common mode failure factor of 0.1, giving an overall failure
probability of 0.01. This is expected to be pessimistic.
10.5.9.8 For the releases via the storm water outlet, isolation of the
release relies on manual detection only (including CCTV and observation of
process instrumentation readings) and isolation at XV 6001. There is some
probability of isolation within the time it would take for the release to flow
down the drains to the outlet, and this is assigned a probability of 0.5. For
isolation within ~5 minutes, we take a typical isolation
failure probability of 0.1.
·
A fire due to a release of ~100 m3 of Jet A1 to the sea resulting in a nominal
spill area of 10,000 m2 for a minimum thickness of 10mm which
is required for flame spread. Based on the average marine population density of
0.15 /ha (Section H8.2),
an indicative number of fatalities (not allowing for escape) would be 0.15. The
release frequency is estimated as 4.6 × 10‑3 releases
per year times immediate isolation failure of 0.1 for releases via the
interceptor and 2.2 × 10‑4 releases per year
times immediate isolation failure of 0.5 for releases outside the contained
areas. The resulting pool fire frequency is obtained by multiplying by the
marine ignition probability of 0.008, giving an overall frequency of
4.6 × 10‑6 /yr for 0.15 fatalities or
6.8 × 10‑7 /yr for 1 fatality.
·
A fire due to a release of ~750 m3 of Jet A1 to the sea resulting in a nominal
spill area of 75,000 m2 for a minimum thickness of 10mm which
is required for flame spread. Based on the average marine population density of
0.15 /ha (Section H8.2),
an indicative number of fatalities (not allowing for escape) would be 1.1. The release
frequency is estimated as 4.3 × 10‑3 releases
per year times delayed isolation failure of 0.01 for releases via the
interceptor and 2.2 × 10‑4 releases per year
times delayed isolation failure of 0.1 for releases outside the contained
areas. The resulting pool fire frequency is obtained by multiplying by the
marine ignition probability of 0.008, giving an overall frequency of
5.2 × 10‑7 /yr for 1.1 fatalities.
10.5.10.1 The issue of concern to the court of final appeal [2]
was that the previous EIA [1]
did not contain a quantitative risk assessment of an instantaneous release from
a storage tank (see 10.1.3.3).
This issue has therefore been specifically addressed in a separate section
(Section 10.6).
10.5.11.2 In the initial development, each bund will contain 4 tanks and will
be capable of holding either 195% or 188% of the capacity of the largest tank
in each bund [12].
For the final development, each bund will contain 6 tanks and the bund
capacities will be 166% and 156% of the capacity of the largest tank for the
bunds nearest to the sea and furthest from the sea respectively, with all tanks
constructed [12].
10.5.11.3 A release of fuel from up to three tanks would therefore lead to a
similar situation as a release from a single tank, except that both tank bunds
may become involved in this case. The potential consequences are adequately
covered by the bund fire scenario (Section 10.5.7).
The frequency would however be expected to be lower. Failure of four or more
tanks may lead to overtopping of the bund wall and the flow of Jet A1 within
the PAFF and onto the sea.
10.5.11.4 For this scenario to occur, the failures must occur over the same
time frame, rather than failures occurring late in a fire incident due to fire
impingement after much fuel has been burned off. Also tanks are not expected to
fail below the liquid level under external fire attack, due to the cooling
effect of the liquid. A large release from the tank itself is estimated to have
a frequency of 4.5 × 10‑4 /yr (10.5.7.3),
so an independent release from 2 of the
12 tanks (within ~3 days so the release may not have been cleaned up or burnt out)
would have a frequency of 12 × 4.5 × 10‑4 × 11 × 4.5 × 10‑4 × 3/365
= 2 × 10‑7 /yr. Combining this with the
ignition probability inside the PAFF of 0.004, leads to a bund fire frequency
of 9 × 10‑10 /yr involving independent releases
from 2 tanks. For 3 out of 12 tanks failing independently, this reduces to
4 × 10‑12 /yr. Clearly multiple independent
failures of the tanks will not dominate the frequency of this scenario.
10.5.11.5 The most credible means would be a large release from the connecting
pipes while tank valves are open. This is unlikely, since the valves on tanks not
receiving or delivering product would normally be closed and, whilst failure to
close an open valve may be reasonably common (taken conservatively as 0.1 per
demand), the spurious opening of a closed valve is much less common. It is
possible that up to three tanks’ valves would be open in service in the event
of a large release from the connecting pipe-work, meaning that a fourth tank’s
valve would need to be spuriously opened in order for the bund to be over
topped. The overall frequency is estimated as follows:
·
The frequency of a large
release from the pipe-work in one of the bunds is estimated to be
3.2 × 10‑2 /yr (10.5.7.6).
·
For failure to isolate multiple
tanks the probability for three independent failures would be
0.1 × 0.1 × 0.1 = 0.001. For multiple failures, it is
usual to allow a common mode failure factor of 0.1 or lower, so for three
tanks’ valves open in service (which is possible) the failure probability would
be ~0.01.
·
The frequency of one additional
valve spuriously opening is based on a frequency of critical spurious valve
operation of 0.61 per million hours given in Oreda 2002 (taxonomy 4.3 [50]).
For a nominal 3 day period, the probability is estimated as 4.4 × 10‑5
per valve. Given that this would need to be in addition to failing to isolate
the three tank valves and that there would only be one valve per tank connected
to the same pipework, the probability of spuriously opening one of the other 9
tank valves would be estimated as 4 × 10‑4.
10.5.11.6 Combining these together, the estimated frequency of a release that
could overfill the bunds due to a pipework release and multiple tank isolation
failures is 3.2 × 10‑2 ×0.01 × 4 × 10‑4
= 1.3 × 10‑7/yr.
10.5.11.7 The release overtopping the bund could flow around the PAFF between
the bund and security wall which gives an additional containment volume of
around 15,000 m3 to add to the two bund containment volumes of
(156%+166%) × 35,000 m3 = 112,700 m3,
not allowing for the additional tank failure in each bund [12].
The bund wall is 3.3 m above the tank base, so based on a tank area of
1486m2, a
further volume of 1486 × 3.3 × 2 = 9800 m3
would be retained within the additional two tank areas. This gives an overall
containment volume of ~137,500 m3, so the excess spill that would be
expected to flow to the sea would be
4 × 35,000 – 137,500 = 2,500 m3 in the
case of 4 full tanks releasing their entire contents when full.
10.5.11.8 The ignition probability is estimated (see Appendix H5) as 0.004 on the
PAFF plus 0.008 on the sea, giving an overall ignition probability of 0.012 and
a fire frequency of 1.6 × 10‑9 /yr. Unlike
Scenario T14 (10% instantaneous release from the top of a tank), the on-site
and off-site fires are treated together due to extent of the fuel spread around
the site and no allowance is made for closing the storm water outlet.
10.5.11.9 Offsite fatalities would be predicted to come from the spill to the
sea, resulting in a nominal spill area of 250,000 m2 for a
minimum thickness of 10mm which is required for flame spread for the final
development case. Based on the average marine population density of
0.15 /ha (Section H8.2),
an indicative number of fatalities (not allowing for escape) would be 3.75.
10.5.11.10 A fire covering the tank bund(s) and also the EVA road would be 10m
from the public access areas outside the site boundary and, in unfavourable
wind conditions, the flame drag could lead to fatalities off-site. The pool
fire is modelled as 160 m diameter (20m larger than the bund fire to
account for the road), and the resulting estimates of flame drag are 18m (8m
offsite) in a 5 m/s wind and 38m (28m offsite) in a 10 m/s wind. At lower
wind speeds, the flame drag is expected to cover less than the distance to the
site fence and people would be predicted to escape unless directly impinged by
flame.
10.5.11.11 In high wind speed conditions (10m/s, occurring 0.3% of the time
(see H6.9)),
the flame drag may extend about 28m over the fence. This could lead to the
potential for fatalities over an area of ~5600 m2, along ~200m
outside the PAFF. With the identified wind direction at high wind speeds (15-45o,
Section H6.9)
this would be over the EcoPark area between the PAFF and the sea or the PAFF
pump platform area for the bund closest to the sea.
10.5.11.12 For a 5 m/s/ wind speed (occurring 21.1% of the time (see H6.9)),
the flame drag may extend about 10m over the fence. This could lead to the
potential for fatalities over an area of ~2000 m2, outside the
PAFF.
10.5.11.13 Although any people in this area would be expected to be able to
escape (see Appendix
H6), we conservatively assess the impact based on the EcoPark population
density of 3842 /km2 (daytime – 9hrs) and 384 /km2
(night-time – 15hrs) (see Section H8.2.
The population on the access road is lower (530 /km2) so this is conservative. The resulting
quantified risk levels (including the on-sea fatalities) are therefore:
Table 10.42: Scenario
T10 (Multiple Tank Failure) Risks – Final Development
|
Conditions
|
Frequency (/yr)
|
Fatalities
|
|
Day/night
|
Low wind
|
1.3 × 10‑9
|
3.75
|
|
Daytime
|
5 m/s wind
|
1.3 × 10‑10
|
11.4
|
|
10 m/s wind
|
2 × 10‑12
|
25.3
|
|
Night-time
|
5 m/s wind
|
2.1 × 10‑10
|
4.5
|
|
10 m/s wind
|
3 × 10‑12
|
5.9
|
10.5.11.14 The above estimates are used in the assessment, although in practice
they may be pessimistic due to the slow flame spread and the ability to escape.
10.5.11.15 For the initial development case, a further 9800 m3 could be retained within each of the
bunds due to the absence of two tanks, leading to retention of the entire spill
within the bunds on site for a 4 tank release. The effects are therefore
limited to a bund fire which is assessed under Scenario T6 (Section 10.5.7).
Given that, the tanks are expected to be full 40% of the time and being filled
or emptied 20% of the time (See Section H3.7),
the average expected total storage on site with 8 tanks present is only
expected to be equivalent to 4 full tanks, so no additional consequence is
assessed for this case. The associated event frequency is 9 × 10‑10 /yr
(a valve on 1 out of 5 additional tanks needs to spuriously open rather than 1
out of 9 for the final development), which is insignificant compared to the
bund fire frequency considered for Scenario T6 (Section 10.5.7).
10.5.12.1 A boilover is a potentially hazardous scenario which can occur late
in a tank fire incident and result in flaming liquid being ejected from the
tank over large areas. However, this phenomenon has never been observed in a
fuel as light as Jet A1 and boilover is not relevant to the storage of aviation
fuel in the tanks at the PAFF. The cause of a boilover is usually associated
with heavy hot residues from combustion of wide boiling range mixtures sinking
below the surface and encountering a water layer or other more volatile oil
layer. The cause of boilover is therefore not relevant to light refined product
storage at all unless there is a significant level of water in the storage
tanks. Even with significant quantities of water present, the lower viscosity
and narrower boiling range of Jet A1 would mean that such an incident would be
very much less dramatic than for crude oil or fuel oil. Even if such an event
were to occur at the PAFF it would result in a “froth over” into the bund
rather than the long range hazards associated with an explosive boilover and
would occur many hours or days into a tank fire incident. During normal
operation, there will not be a significant level of water because specific
provision is made in the tank design via a sump and siphon pipe to remove water
[14].
The term slopover is also sometimes used synonymously with boilover, or for a
less violent event when firewater is applied to the surface of a burning tank
fire. As the applied water sinks into the hot heavy oil layer, that can form at
the surface of a burning wide boiling range mixture such as crude oil, it
vaporises and entrains burning oil in the process. Even with the addition of
firewater as part of fire fighting efforts, ESR are not aware of any case in
which such an event was a significant part of the accident progression of a
fire on an aviation fuel tank. Nonetheless, the fire service should be aware
that some fuel could slop over the tank top into the bund during a tank head
fire incident and response distances should be planned accordingly.
10.5.12.2 The additional hazard from this type of event for the PAFF is
assessed as leading to zero off-site fatalities. The frequency would be
significantly lower than the tank fire frequency and all resulting consequences
are represented within the bund and tank fire frequencies.
10.5.13.1 Overfilling of atmospheric pressure storage tanks has occurred on
many occasions in the past, including the recent major incident initiated by
overfilling of a gasoline tank at Buncefield in the UK (see Appendix H4, Section H4.8).
Unlike Buncefield, the PAFF will store Jet A1, which is much less volatile than
gasoline, and will be supplied by ship at a local jetty rather than via
pipeline from a remote location.
10.5.13.2 The maximum flow rate into a PAFF tank is 3,500 m3 /hr
from an 80,000 dwt vessel. The full contents of the vessel could easily overfill
the tank and the total time for filling an empty tank will be 10 hours or more.
Control will be available to shut off the supply both at the PAFF control room
and at the vessel.
10.5.13.3 The PAFF tanks will include a servo level gauge or suitably reviewed
radar level gauge and a high-high level gauge on a separate nozzle [14].
Emergency shutdown valves will be provided on the pipelines from the jetty [14] and
the site will be manned 24 hours per day.
10.5.13.4 The PAFF tanks have similar instrumentation present to many other
tanks. In the event that overfilling occurs, the excess Jet A1 would discharge
through the tank vents and/or through the frangible shell to roof seam. The
fuel would flow down the tank walls, possibly generating some local fuel
aerosol, but would not be expected to generate any significant flammable vapour
cloud. The most likely outcome is a release which is retained within the bund,
and this is covered adequately within the quantification of the bund fire
scenario (see Section 10.5.7).
10.5.13.5 A cross section of the tank, the bund wall and the boundary fence is
shown in Figure
10.2. The tank height is 24.7 m
and its diameter is 43.5 m. The distance from the nearest tank shell to
bund wall is 10m. The height of the proposed bund wall is 4.8m with respect to
the bund floor and includes a wave deflector. The site roads around the bund
wall (which form the general site area) are raised to about 3.2 m with
respect to the bund floor, i.e. the bund wall is not free standing but will act
as a retaining wall. A security wall (of
breeze block type) 2m high from road level is provided at the far side of the
road (8.5 m away), which will act as a secondary containment in the event
of overtopping of the bund. The roads around the tank bund will be provided
with storm water drains, which will collect any liquid overtopping the bund. A
further 4 m beyond this security wall is a further impervious security
wall ~2.4m high before a 1.5 m
landscaped bund planted with trees and the site fence. A drainage ditch with a
sloping catchment will be provided in the 4m strip between the security wall
and the further impervious security wall to trap any liquid splashed over the
first security wall and the gate. This ditch will be designed to handle
35 m3 of liquid and will discharge via a drainage outlet in the
sea wall to the sea. Also, the security
gate will be provided with a 1m ramp as well as a leak tight seal at the bottom
of the gate up to the first hinge to contain any spill within the site.
10.5.13.6 For overfilling, the maximum discharge rate at the top of the tank
will be 3,500 m3 /hr. Although some fragmentation may
occur and some splashing of the liquid impacting on the bund floor may occur
over the bund wall, this would be expected to be retained within the inner site
road. It is highly unlikely that any significant quantities of liquid would
splash over the security wall as well and any that did would be expected to be
retained within the storm water drains.
10.5.13.7 The storm water drain consists of a 750mm diameter pipe and is
designed to discharge more than 1000 m3/hr (~30% of the total overfilling flow). This is double the proportion of
the tank contents identified as potentially measured between the primary and
tertiary walls in any of the instantaneous release experiments conducted (see
Section 10.6.7)
so the storm drain would easily handle any flow due to splashing over the bund
and security wall from a tank overfilling incident.
10.5.13.8 The incident could release a small volume of Jet A1 to the sea via
the drains and lead to a possible fire or a bund fire. The quantification of
these incidents is covered in Sections 10.5.7
and 10.5.9.
10.5.14.1 Vapour cloud explosions and flash fires are not normally considered
in a risk assessment for storage of Jet A1 since it is stored below its flash
point. However, a recent incident on a tank farm storing Jet A1 as well as
gasoline and diesel at Buncefield in the UK [35] raises the
question of whether a vapour cloud explosion or flash fire should be considered
for the PAFF tanks. A brief description of the pertinent information is
provided in Appendix
H4 Section H4.8.
10.5.14.2 The incident involved overfilling of a gasoline tank resulting in a
large flow of gasoline down the side of the tank. The vapour cloud is
understood to have formed due to fragmentation of the flow into droplets and
the increased evaporation of the lighter components as a result (H4.8.1.8).
10.5.14.3 There are a number of important differences between the storage of
Jet A1 at the PAFF and the overflow of gasoline at Buncefield that started the
incident:
·
The fuel released was gasoline
containing about 10% butane and having a vapour pressure close to 100 kPa.
This may be compared to the vapour pressure of Jet A1 of <0.1 kPa at 20oC
(see section 10.2.1);
the fuel released at Buncefield would produce a mixture greatly above the lower
flammability limit whilst Jet A1 at the PAFF would produce a mixture well below
the lower flammability limit. An overflow of Jet A1 could not therefore support
the generation of a flammable vapour cloud in the same way as the overflow of
gasoline at Buncefield.
·
The weather conditions were
calm, cold and stable which would promote flammable gas dispersion over longer
distances. These conditions are unlikely at the PAFF.
·
A water/ice mist was formed due
to the evaporative cooling from the gasoline vaporisation and the high humidity
(~99% RH) and low temperature (~0oC). This may have enhanced the explosion overpressure.
These conditions are reasonably common around Buncefield, but not applicable at
the PAFF.
·
Ignition of the vapour cloud
probably occurred within a building, which may have enhanced the overpressure.
Formation of a significant flammable vapour cloud in the open and its ingress
into a building at flammable levels would not occur with Jet A1 at the PAFF
(heating of Jet A1 liquid within a furnace and its ignition is possible but
would not provide a flammable cloud outside to propagate the explosion).
10.5.14.4 The first factor identified is the most important to the
applicability of this type of incident to the PAFF. The gasoline released at
Buncefield is capable of forming a flammable vapour cloud that could drift over
some distance and be ignited. Jet A1 stored at the PAFF would not form a
flammable vapour cloud under the same release from the top of the tank. Some
spray may be formed that could burn, but no flammable cloud would be formed
that could drift off site.
10.5.14.5 The frequency of a vapour cloud explosion for the PAFF is therefore
assessed as zero and the off-site fatalities from such an event are also
assessed as zero for Jet A1 in the circumstances at the PAFF.
10.5.15.1 Consistent with the previous EIA [1],
a scenario involving a release of ~10% of
the tank contents due to failure of the top most plates of the tank, causing
splashing of liquid over the bund wall, is evaluated here. The causes of the
scenario are identified as due to a fire or explosion failing the weak shell to
roof seam, which may also fail the top most plates of the tank. The assessment
here has been updated from the previous EIA [1]
to allow for changes to the PAFF design.
10.5.15.2 The PAFF bunds are designed to hold more that 110% of the largest
tank capacity (see 10.1.4.7).
The drain valve from the bund is normally kept closed and releases of spills in
bunded areas to sea directly via the site drainage system are considered
separately in Scenario T8 (Section 10.5.9).
10.5.15.3 A tank head fire/explosion frequency of 1.2 × 10‑4 /yr
per tank is identified in Section 10.5.3,
and a frequency of 6.6 × 10‑6 /yr per tank was
identified for this 10% release scenario in the previous EIA [1].
This is consistent with approximately 5% of the tank explosion/head fire
incidents resulting in a 10% release from the top of the tank, which is not
unreasonable. The frequency of this scenario is therefore taken as
6.6 × 10‑6 /yr per tank, consistent with the
previous EIA [1].
10.5.15.4 A cross section of the tank, the bund wall and the boundary fence is
shown in Figure
10.2. The tank height is
24.7 m and its diameter is 43.5 m. The distance from the nearest tank
shell to bund wall is 10m. The height of the bund wall is 4.8 m with
respect to the bund floor and the bund floor is sunken by 3.2 m relative
to the surrounding site roads, so two thirds of the bund wall is a retaining
wall below the surrounding ground level. A security wall 2 m high from
road level is provided at 8.5 m from the bund wall, which will act as a
secondary containment in the event of overtopping of the bund. The roads around
the tank bund will be provided with storm water drains, which will collect any
liquid overtopping the bund. There is a further separation of 4 m beyond
the security wall to a further security wall, and a further 6 m,
incorporating a 1.5 m high landscape bund planted with trees, to the
boundary fence. A drainage ditch with a sloping catchment will be provided in
the 4 m strip between the two security walls to trap any liquid splashed
over the security wall and the gate. This ditch will be designed to handle
39 m3 of liquid over a 100 m length and will be connected
to the storm water drains, which discharge to the sea. The security gate will be provided with a 1m
ramp as well as a leak tight seal at the bottom of the gate up to the first
hinge to contain any spill within the site.
10.5.15.5 A release of ~10% of
the tank contents (3,500 m3) from the top of a tank would fall
vertically into the bund and form a pool inside the bund an average of
25-35 cm deep. The bund wall will easily contain this static liquid pool.
However, vertical momentum from the release of 3,500 m3 at a height
of 23 to 26 m above the bund floor could result in splashing of some
liquid over the bund wall. This is estimated to be 10% or less of the spilt
liquid.
10.5.15.6 The splashed liquid (350 m3) could approximately
spread over a 100 m length of the site inner road (of width 8.5 m) to
a depth of about 0.4 m which will
be contained by the 2 m high security wall and the 1 m ramp provided
up to the security gate.
10.5.15.7 Most of the fluid would enter the storm water drain provided on site
for the PAFF. The storm water drain is
designed to discharge more than 1000 m3/hr. Therefore most of the liquid
(assumed as 90% of liquid splashed over the bund, i.e. 315m3) will
be drained to the sea through the storm water drains provided for the inner
road.
10.5.15.8 Some portion of the liquid splashed over the bund on to the inner
road (assumed to be 10%, i.e. 35 m3) may further splash over
the security wall and the gate over a length of about 100 m along the
security wall. This will enter the drainage ditch which is also connected to
the storm water drains that discharge to the sea.
10.5.15.9 Based on the above, it can be seen that the structural integrity of
the bund, security wall and the security gate will not be compromised since the
quantity splashing over the bund is limited to 350m3 (due to the
water fall effect rather than a tidal wave). Furthermore, this splashed liquid
will drain into the sea through the storm water drains on the site inner road
and through the gulley between the security walls. Due to these specific drainage arrangements
on site, the liquid spill from this scenario is expected to be well contained
within the site boundary and not extend off-site on land.
10.5.15.10 Ignition of the spill could result in a pool fire, both within the
PAFF and on the sea. The liquid (total of 350 m3) draining to the
sea through the storm water drain on the site inner road and the drain gulley
along the security wall is modelled as a continuous release on sea over a
duration of 20 minutes (245 kg/s) (see Section H2.3), giving a pool fire
area on the sea of 4622 m2 (nominal diameter 77 m). Based
on a maximum marine population density of 0.15 /ha (Section H8.2)
this event gives 0.069 fatalities.
10.5.15.11 There is an isolation valve on the storm water outlet (XV 6001)
which would contain the release to the PAFF if closed. The pipe to the storm
water outlet will provide a hold-up of 1 minute or more to close XV 6001
before Jet A1 is discharged to the sea. The site is manned 24 hours per day and
the event should be obvious to the operators, however, the storm water outlet
may not be an obvious first priority. The probability that the storm water
outlet is not isolated before Jet A1 starts flowing to the sea is therefore
assigned a cautious probability of 0.5.
10.5.15.12 The ignition probability is estimated (see Appendix H5) as 0.008 on the
sea, giving an overall frequency of the pool fire event on the sea of
2.1 × 10‑7 /yr for the initial development (8
tanks) and 3.2 × 10‑7 /yr for the final
development (12 tanks), each resulting in 0.069 fatalities (i.e. a single
fatality with a frequency of 2.2 × 10‑8 /yr for
the final development case).
10.5.15.13 The spill on site is treated separately, with an on-site ignition
probability of 0.004 (see Appendix
H5), giving an on site fire due to this scenario with a frequency of
2.1 × 10‑7 /yr for the initial development (8
tanks) and 3.2 × 10‑7 /yr for the final
development (12 tanks).
10.5.15.14 A fire covering the tank bund(s) and also the EVA road would be 10m
from the public access areas outside the site boundary and in unfavourable wind
conditions, the flame drag could lead to fatalities off-site. The pool fire is
modelled as 160 m diameter (20m larger than the bund fire to account for
the road), and the resulting estimates of flame drag are 18m (8m offsite) in a
5 m/s wind and 38m (28m offsite) in a 10 m/s wind. At lower wind speeds,
the flame drag is expected to cover less than the distance to the site fence
and people would be predicted to escape unless directly impinged by flame.
10.5.15.15 In high wind speed conditions (10m/s, occurring 0.3% of the time
(see H6.9)),
the flame drag may extend about 28m over the fence. This could lead to the
potential for fatalities over an area of ~4480 m2, outside the PAFF. With the identified wind
direction at high wind speeds (15-45o, Section H6.9)
this would be over the EcoPark area between the PAFF and the sea or the PAFF
pump platform area for the bund closest to the sea.
10.5.15.16 For a 5 m/s/ wind speed (occurring 21.1% of the time(see H6.9)),
the flame drag may extend about 10m over the fence. This could lead to the potential
for fatalities over an area of ~1600 m2,
outside the PAFF.
10.5.15.17 Although any people in this area would be expected to be able to
escape (see Appendix
H6), we conservatively assess the impact based on the EcoPark population
density of 3842 /km2 (daytime – 9hrs) and 384 /km2
(night-time – 15hrs) (see Section H8.2).
The population on the access road is lower so this is
conservative. The resulting quantified risk levels from a fire on the bund and
EVA road are:
Table 10.43: Summary of Risks for
Scenario T14
|
|
Frequency (/yr)
|
Fatalities
|
|
Conditions
|
Initial Development
|
Final Development
|
|
Daytime
|
5
m/s
|
1.67 × 10‑8
|
2.49 × 10‑8
|
6.1
|
|
10
m/s
|
2.38 × 10‑10
|
3.56 × 10‑10
|
17.2
|
|
Night-time
|
5
m/s
|
2.77 × 10‑8
|
4.16 × 10‑8
|
0.6
|
|
10
m/s
|
3.96 × 10‑10
|
5.94 × 10‑10
|
1.7
|
10.5.15.18 The above estimates are used in the assessment, although in practice
they may be pessimistic due to the slow flame spread and the ability to escape.
10.6
Instantaneous Tank Wall Failure and Subsequent
Fire (T9)
10.6.1.1 The issue of concern to the Court of Final Appeal [2]
was that the previous EIA [1]
did not contain a quantitative risk assessment of a 100% instantaneous release
from a storage tank (see 10.1.3.3).
The issue of instantaneous, or near instantaneous, releases from storage tanks
with a range of fill levels is specifically addressed here.
10.6.1.3 The failures of concern in this section are therefore restricted to
a sudden unzipping of the tank due to the rapid propagation of a crack, or an
incident capable of directly resulting in rapid loss of the tank wall or a
major part of it.
10.6.1.4 The failures considered are sub-divided as follows, based on the
different potential impacts:
|
·
T9As
|
Instantaneous
release from bottom seam failure with tank 90-100% full
|
|
·
T9Bs
|
Instantaneous
release from bottom seam failure with tank 60-90% full
|
|
·
T9Cs
|
Instantaneous
release from bottom seam failure with tank 35-60% full
|
|
·
T9Ds
|
Instantaneous
release from bottom seam failure with tank <35% full
|
|
·
T9Az
|
Instantaneous
release from tank unzipping with tank 90-100% full
|
|
·
T9Bz
|
Instantaneous
release from tank unzipping with tank 60-90% full
|
|
·
T9Cz
|
Instantaneous
release from tank unzipping with tank 35-60% full
|
|
·
T9Dz
|
Instantaneous
release from tank unzipping with tank <35% full
|
|
·
T9Aa
|
Instantaneous
release due to aircraft impact with tank 90-100% full
|
|
·
T9Ba
|
Instantaneous
release due to aircraft impact with tank 60-90% full
|
|
·
T9Ca
|
Instantaneous
release due to aircraft impact with tank 35-60% full
|
|
·
T9Da
|
Instantaneous
release due to aircraft impact with tank <35% full
|
10.6.2.1 The failure causes identified from the incidents in Appendix H4
are summarised below together with a comment on their applicability to
instantaneous failure of a generic tank with generic contents in a generic
location:
Table 10.44: Applicability of Failure
Causes Identified to Instantaneous Failures
|
Failure Cause
|
Applicability
to Instantaneous Failure of Generic Tank
|
|
1.
Brittle fracture/mechanical failure
of tank material/weld
|
Yes -
addressed in API 650
|
|
2.
Defective welds due to poor
construction
|
Yes -
addressed in API 650
|
|
3.
Corrosion
|
No - holes
too small unless associated with brittle failure
|
|
4.
Internal explosion resulting in
failure of shell to base seam and tank “rocketing”
|
Yes -
addressed in API 650
|
|
5.
Internal overpressure
resulting in failure of shell to base seam
|
Potentially
but not for vented tank such as the PAFF tanks
|
|
6.
Overfilling
|
No -
limited flow
|
|
7.
Snow loading
|
No - pipe
or roof failure
|
|
8.
Valves left open
|
No - flow
too small
|
|
9.
External fire attack
|
No -
failure occurs late in incident after evacuation
|
|
10. Natural causes such as earthquake
|
Yes - may
not give instantaneous failure
|
|
11. External causes such as vandalism, sabotage, terrorist attack,
acts of war.
|
Possible
for some types of tank.
|
|
12. Aircraft impact.
|
Yes – although the PAFF is not located
adjacent to the airport or flight path.
|
10.6.2.3 The incidents that have been identified are reviewed in Appendix H4
to evaluate whether they are relevant to an instantaneous release from a
storage tank (but not necessarily the PAFF tanks). Those identified as
potentially relevant are considered further in Appendix H3, Section H3.2
and include only brittle mechanical failures (Cause 1), internal explosions
resulting in failure of the shell to base seam and rocketing of the tank (Cause
4), and earthquake (Cause 10).
10.6.2.4 The applicability to the PAFF tanks of the causes potentially
applicable to an instantaneous failure of a generic tank is considered below.
The causes considered are: brittle failure (Cause 1), defective welds (Cause 2),
internal explosion (Cause 4), earthquake (Cause 10) and external causes
including sabotage/terrorist attack (Cause 11) and aircraft impact (Cause 12).
Brittle Material Failure
10.6.2.6 Design standards have been improved to avoid these types of failure
occurring in future. The PAFF tanks will be designed to API 650, in line with
current practice, which requires that tanks are manufactured from materials
designed to avoid brittle fracture [16].
Even without this, brittle fracture would be extremely unlikely in Hong Kong because very cold ambient temperatures are not
experienced (see 10.2.1.3)
and Jet A1 is received at around or above ambient temperature (but below its
flash point). Also McBride (Paragraph 59 of [9]),
agrees with the previous EIA [1]
that low temperature embrittlement is not relevant to storage of aviation fuel
in Hong Kong.
Construction / Weld
Defects
10.6.2.9 A number of recent failures have been reported by EPA in fertiliser
solution tanks caused by weld failure [51].
The failures involved two specific tank manufacturers, liquids with
significantly different characteristics to Jet A1, and were not built to the
same standards as the PAFF tanks (see Appendix
H4 Section H4.7).
To avoid future failures, constructing tanks to API 650 and API 653 was
recommended (both standards applying to the PAFF tanks [16]).
10.6.2.10 A number of other failure causes in Appendix H4 are simply
identified as mechanical failure or unknown. These failures could also have
been caused by defects but there is also no information that these incidents
had resulted in near-instantaneous failures.
10.6.2.11 Whilst all welds will contain defects, only large, out of tolerance
defects could have a significant impact on the structural integrity of the
tank. Welding procedures and inspections, in particular those in API 650
relevant to the PAFF, are designed to ensure that out of tolerance defects are
avoided. The safeguards are summarised in the Affirmation of The PAFF
Contractor [16]
as follows, “the welding procedures in
API 650 are designed to ensure that there are no out of tolerance defects in
the weld, such as voids, inclusions, lack of fusion of the welded metal with
the metal being joined or cracks. No weld is to be performed upon the tank
unless it is to a specified welding procedure. Welds are radiographed in
accordance with API 650 to confirm that the welds produced are sound. The
welder qualification tests include testing of welded joints undertaken by the
welder to show that the welds meet or exceed the specified requirements, which
include any propensity to brittle fracture. All welding personnel are required
to be qualified and to demonstrate that they can weld satisfactorily to the
relevant welding procedure.”
10.6.2.12 The improved welding procedures, compared to cases where weld
defects have caused failures, greatly reduce the chance of any weld defect
causing a major failure in one of the PAFF tanks. Since the material of the
PAFF tanks will behave in a ductile manner a very large continuous defect would
be required in the welds to cause an instantaneous failure. This would be very
difficult to miss in the radiographic testing and would be unlikely to survive
the prescribed hydrotest (see Paragraph 10.6.2.7).
The welds between the plates in the PAFF tank wall are also staggered [14], so
a continuous vertical weld is not present - to follow the weld, a crack would
need also to propagate horizontally which is less likely because the applied
stresses are lower.
Internal Explosion
10.6.2.13 A number of incidents are reported (see Appendix H4) where an
explosion has occurred in the vapour space within the tank resulting in the
failure of the shell to floor seam of a tank and the tank “rocketing”. This
scenario results in the near-instantaneous removal of the tank shell as
modelled in physical model Test A (see Section 10.6.7).
10.6.2.14 Tanks built to API 650 include a weak shell to roof connection that
is designed to fail in the event of an overpressure within the tank. If the
shell to roof seam fails, rather than the shell to floor seam, then the Jet A1
will be retained. This feature is confirmed in the Affirmation of the PAFF Contractor
[16].
In older tanks, without this feature, it was possible for the shell to floor
seam to be weakened by corrosion such that it would fail before the shell to
roof seam, particularly if the tank contents included a corrosive water layer
at the bottom, or water was retained around the joint externally. Jet A1
product delivered to the PAFF should not contain significant water and the PAFF
tanks are elevated above the floor of the bund, which assists external
drainage. A failure of the wall or shell to floor seam would therefore be
highly unlikely for one of the PAFF tanks if an explosion occurred in the
vapour space.
10.6.2.15 API 650 covers installations where tanks will contain liquids above
their flash points and where a flammable mixture is likely to be present in the
vapour space. The bulk vapour within the PAFF tanks will not be in the
flammable range because the Jet A1 is stored below its flash point and so
cannot normally be ignited. Therefore, the storage of Jet A1 at the PAFF will
represent a significantly lower risk of an internal explosion than for the
average API 650 tank population.
Natural Hazards – Earthquake, Typhoon, Flooding, Lightning, Subsidence, Landslide,
Tsunami
10.6.2.17 Within the incident data reviewed in Appendix H4 only two
catastrophic tank failures due to earthquake are noted. One (US 1978) simply
refers to three tanks failing catastrophically in an earthquake. In the other (Richmond 1989) the spill
was stated to be contained within the bund and not ignited. This, together with
ESR experience of assessing seismic resistance for LNG tanks, suggests that
tank failures in an earthquake are not generally expected to produce
instantaneous releases. More common failure modes for a tank are the roof
failing or the top of the tank buckling due to liquid sloshing or the uplift of
the tank base and distortion on impact often referred to as an “elephants
foot”. Failures of pipe work connected to tanks and the associated joints are
even more common. None of these types of failure is likely to result in an
instantaneous release unless the tank wall material is brittle (this will not
be the case for the PAFF - see paragraphs 10.6.2.5
to 10.6.2.8).
10.6.2.18 Information supplied to ESR, provides that the inferred rate of
earthquake activity in the vicinity of Hong Kong is considered similar to that
of areas of Central Europe and the Eastern areas of the USA and that currently, there is no requirement
for consideration of seismic hazards in the building codes of Hong
Kong [52].
Therefore, the chance of a large earthquake in Hong Kong is much lower than,
for example, California, where one of the
noted earthquake failures (Richmond
1989) occurred.
10.6.2.19 A further point of comparison is that nuclear installations and LNG
storage tanks, both representing a far higher hazard than Jet A1 on loss of
containment, are generally designed to a safe shutdown earthquake (SSE - no
loss of containment) with a recurrence period of 10,000 years (i.e. a frequency
~10‑4 /yr). The historical experience for
storage tanks suggests that the catastrophic failure frequency due to
earthquakes is much lower than this criterion.
10.6.2.20 Catastrophic failure of one of the PAFF tanks is not impossible in a
large enough earthquake. Lesser failures in an earthquake do not represent
instantaneous failures and are therefore included within the analysis of other
releases and fires on the PAFF site (e.g. sections 10.5.7 and 10.5.8).
There remains a small possibility that an earthquake could lead to an
instantaneous failure of the tank, but this would be at a much lower frequency
than indicated by the two earthquake failures reviewed in Appendix H4.
Also, from ESR’s experience, the magnitude of the ground acceleration would
need to be sufficient that the level of damage elsewhere in the vicinity would
also be massive.
10.6.2.21 The design basis for the PAFF tanks [14] includes typhoon
conditions, lightning protection standards and an extended (12 week) hydrotest
to monitor settlement of the ground. Lightning may result in ignition of a vent
(Section 10.5.2)
or vapour space (Section 10.5.3
and 10.6.2.16).
The PAFF tanks will be built on reclaimed land which has had time for initial
settlement to occur. The immediate surroundings are flat, and the Castle Peak topography is natural, limiting the hazard to
the tanks from major landslides in the area. Also, if settlement occurs, it is
expected to be a gradual process that will be monitored and is very unlikely to
result in an instantaneous failure. The PAFF tanks are designed to operate with
the bunds flooded (depth of 4.8 m – see Figure
10.2) and are not expected to fail
even under high flood waters. Other failures due to natural hazards will remain
possible, e.g. tsunami, but are only likely under conditions where the
surrounding area is simultaneously devastated and are not expected to cause any
significant increase in risks to the adjoining population due to the presence
of PAFF. API 650 tanks also represent one of the strongest structures that
would be impacted and when the tanks have a significant oil level present there
is also a large hydrostatic force to resist to force of the surging waters.
10.6.2.22 The historical experience for tanks of similar, or weaker, design to
the PAFF tanks (see Section 10.6.3)
is sufficiently large to have confidence that any significant susceptibility to
natural hazards would already have been seen in the historical population. For
designs where much less relevant experience is available, or novel design
changes have been made, a mechanistic assessment may be appropriate for each
cause (e.g. for LNG tank designs [53])
to ensure that important failure modes have not occurred historically have not
been missed. However, this is not the case for the PAFF tanks and all of these
potential natural causes of instantaneous failures (or lesser failures) are
adequately covered within the assessment of frequency based on historical
experience.
External
Causes – Vandalism, Sabotage, Terrorist Attack, Acts of War
10.6.2.23 Any facility may be the subject of vandalism, sabotage or terrorism.
The PAFF has a number of security measures to limit the chances of this
occurring: “PAFF will be contained with a
double perimeter security fence with intruder detection and is monitored by
remotely operated TV cameras. The facility will be manned 24 hours per day 7
days per week. The security measures will, as far as practical, preclude the
possibility of vandalism and sabotage.” [16].
10.6.2.24 The PAFF tank walls are not brittle and the Jet A1 vapour within the
tank is not within the flammable range, so there is no mechanism to lead to an
instantaneous failure of the tank if it is attacked with explosives, for
example. Such an attack may well be able to generate a large hole in the tank
or fail a connection that could lead to a large release and fire inside the
bund - this is covered elsewhere (see Section 10.5.7).
ESR are not aware of any instantaneous failures of this type of tank initiated
by terrorist attack and the frequency of these external causes is considered
adequately represented within the historical failure frequencies identified.
Aircraft Impact
10.6.2.25 One of the identified potential hazards associated with the PAFF is
fire/explosion following an aircraft crash onto the facility. The PAFF is
located on reclaimed land in the New Territories (see Figure 3.1) over 5 km
north of the nearest airport runway, and well away from the standard flight
paths, which take into account the hilly terrain behind the PAFF.
10.6.2.26
In the event that an aircraft
crashed onto the PAFF, the number of tanks affected would depend on the
dimensions of the aircraft relative to the facility area (234.65m ´ 278m),
the impact point and whether the aircraft had significant horizontal momentum
at the time of impact. The types of aircraft using Hong Kong International
Airport include large
passenger jets such as Boeing 747, Boeing 777, Airbus A330, and Airbus A340.
These have a typical wing span of 65m and a length of 73m. The next generation
of aircraft, which are likely to be using the airport in 2016, will be bigger;
the Airbus A380 having a wing span of 73m and a length of 73m. The area of
destruction generally assumed in aviation risk assessments is ~1 hectare
(100m ´ 100m). On this basis, we would expect between one and four adjacent
tanks to be affected by the immediate impact. The effect on the tanks will
depend on the impact, with catastrophic (instantaneous) failure likely for a
tank directly impacted by the fuselage but lesser damage possible for tanks
impacted by the wings. A direct impact by one of the engines may well lead to a
major hole in a tank, but not an instantaneous rupture. It is also expected that
an aircraft impact will result directly in ignition of the instantaneous tank
failure.
10.6.2.27 The impact may also lead to further releases of aviation fuel and
escalation of a bund fire to include all of the PAFF tanks. However, the
frequency associated with this is significantly lower than for the major bund
fire itself, so the effect considered is that of an instantaneous failure of a
PAFF tank. The failure is taken as a complete loss of the tank wall, rather
than an unzipping failure, since the impacting aircraft would cross the tank
diameter in a much shorter time than the fuel would take to be released.
10.6.2.28 The aircraft may also cause damage to the bund wall, but there are
two further security walls to retain a release and 2/3 of the PAFF bund is
below the road level (see Figure
10.2). Given the bund capacities
of 166% and 156% (Paragraph 10.1.4.7),
the full contents of one tank could still be retained with the above grade wall
badly damaged so no further effects of bund wall failure are considered beyond
the overtopping due to the assumed instantaneous failure.
Summary
10.6.2.29 It is clear that catastrophic failures of tanks have occurred,
resulting in either complete removal of the tank wall when the tank rockets due
to an explosion in the vapour space, or an “unzipping” due to rapid brittle
fracture initiated at a defect. Failures have also occurred in earthquakes,
although probably not instantaneously.
10.6.2.30 The brittle failures and rocketing of tanks due to internal
explosions have all occurred in older tanks and design standards have improved,
largely in response to these types of failures. In particular tanks designed to
API 650, such as the PAFF tanks: are manufactured from materials designed to avoid
brittle fracture; include welding procedures, radiographic inspection and
qualification of welders to avoid out of tolerance defects; and include a
frangible shell to roof seam to relieve overpressure by failing the top of the
tank rather than the bottom [16].
10.6.2.31 None of the instantaneous failures identified from historical
records are directly applicable to tanks designed and operated in an equivalent
way to the PAFF tanks (see Appendix
H3). Nonetheless, instantaneous failure of a tank is not completely
impossible and is assessed further, including the possibility of aircraft
impact.
10.6.3.1 Historical data relating to catastrophic tank failures is reviewed
in Appendix
H4. Tank failures termed “catastrophic” may include failures releasing
liquid slowly into a bund as well as instantaneous failures. Even very major
failures involving a 1m high failure at the base of one of the PAFF tanks would
not result in major flows outside the PAFF boundary (see Section 10.6.7).
It is therefore important to differentiate the instantaneous release scenario
from other “catastrophic” failures that may be included in catastrophic failure
frequencies cited in the literature.
10.6.3.2 Estimates of numbers of applicable failures, tank populations and
the period over which they apply have therefore been made, to derive the failure
frequency directly. These are discussed in detail in Appendix H3.
10.6.3.3 Based on a review of the incidents identified in Appendix H4
there are no historical incidents relevant to an instantaneous failure of a
PAFF tank. For the cautious best estimate, a number of incidents of 0.35 is
taken corresponding to a 30% chance of not having seen such an incident in the
experience period (see Section H3.5).
10.6.3.4 For a lower estimate, we take a nominal estimate of 0.1 incidents
corresponding to 90% chance of not having seen such an incident in the
experience period. For the upper estimate, we assume that the additional
factors and safeguards identified above have a 20% chance of failure (a high
figure for human error), giving approximately 2 incidents in the experience
period.
10.6.3.5 The relevant tank population to which the incidents refer is
discussed in Appendix
H3 section H3.4.
The estimates are summarised below.
Table 10.45: Tank Population Estimates
|
Estimate
|
Tanks
|
Basis
|
|
Lower
Estimate*
|
2,400,000
|
Prokop [54] times
4 based on US having ¼ of world oil consumption
|
|
Cautious
Best Estimate
|
2,400,000
|
|
Upper
Estimate*
|
6,000,000
|
Prokop [54] times 10
based on US having 10% of world oil production
|
|
* Note lower and upper estimates are
reversed in the calculation of failure frequency
|
10.6.3.6 The failures in Section H3.2
and Appendix
H4 cover a period from 1924 to 2000 (i.e. 77 years), however, incident
reporting is likely to have been more reliable since around 1970. 30 years is
therefore taken as the cautious best estimate for the experience period. A
number of incidents are recorded in the 1970’s, so it would be unreasonable to
take a period of less than 30 years, so this is also taken as a lower limit.
10.6.3.7 Upper and lower estimates of the instantaneous release frequency for
a PAFF tank are summarised below:
Table 10.46: Estimates of
Instantaneous Release Frequency for PAFF Tanks
|
Data Applicable to PAFF tank
|
Lower
Estimate*
|
Cautious Best
Estimate
|
Upper
Estimate*
|
|
Tank Population
(A) *
|
6,000,000
|
2,400,000
|
2,400,000
|
|
Applicable
experience years (B) *
|
77
|
30
|
30
|
|
Applicable
number of incidents (C)
|
0.1
|
0.35
|
2
|
|
Instantaneous
release frequency per PAFF tank year (C/A/B)
|
2 × 10‑10
|
5 × 10‑9
|
3 × 10‑8
|
|
*
|
Note lower and upper estimates for tank
population and experience years are reversed in the calculation of failure
frequency.
|
|
|
|
|
|
10.6.3.8 It is appropriate that the estimates for the instantaneous release frequency
are all less than estimated by Davies/Wilkinson/Prokop ([46], [55],
[54])
since the Davies/Wilkinson/Prokop estimate makes no allowance for improvements
in tank design or for the specific characteristics of the PAFF tanks, which
make them much less likely to experience brittle failure or failure of the
floor to shell joint due to an internal explosion than an average atmospheric
storage tank.
10.6.3.9 Other, higher, estimates (see Section H3.3) identified for
catastrophic failure frequencies were not made specifically for the
instantaneous release scenario on this type of tank and are not appropriate to
use directly in this analysis.
10.6.3.10 Based on the data in Section H3.2,
approximately half of the failures (5 out of 11) involved failures of the shell
to bottom seam and the other half involved an unzipping scenario. The
instantaneous release scenarios for the PAFF tanks are therefore divided
equally between these two cases.
10.6.3.11 No incidents in which an aircraft impact leads to an instantaneous
failure of a large tank, or any failure considered as catastrophic, are noted
in the data reviewed in Appendix
H4. However, the predicted aircraft impact frequency has been separately
assessed. An instantaneous failure of one of the tanks is assessed to have a
frequency of 2.5×10‑11 /yr (initial development) and
4.5×10‑11 /yr (final development), based on differing
numbers of aircraft movements in 2016 and 2040 (see Appendix H3, Section H3.6).
This is treated separately from the instantaneous failure above, since the
aircraft impact is also assumed to result in ignition of the release.
10.6.4.1 Four separate fill ranges are considered based on the fill levels
predicted to give different spill areas (see Section H7.1). Each tank is
estimated to spend ~20% of
the time being filled or emptied and the remaining time split between full and
nominally empty (a level sufficient to cover the bund floor is still assumed
for an empty tank). The proportion of the time at different fill levels is
estimated in Section H3.7
and differences in consequences are discussed in Appendix H7. These are
summarised below.
Table 10.47: Summary of Probability of
Fill Level and Spill Extent for Instantaneous Failures
|
Nominal fill
level
|
Probability
|
Spill Extent
|
|
90%-100%
|
42%
|
Based on
physical model tests A and B for 100% fill level.
|
|
60-90%
|
6%
|
50% of the
flow area identified in Test A for bottom seam failure and the results of
Test C (80% fill) directly for unzipping.
|
|
35-60%
|
5%
|
Confined
to the PAFF tertiary bund.
|
|
<35%
|
47%
|
Confined to the PAFF primary bund.
|
10.6.5.1 A number of estimates are available for ignition probabilities;
these are reviewed in Appendix
H5. Most of the available ignition probability estimates apply to the
ignition of a gas cloud that is within its flammable range. At the PAFF, Jet A1
under ambient conditions in Hong Kong does not
generate a flammable gas mixture above its surface, since it is stored below
its minimum flash point of 38oC. The ignition probability of Jet A1
is predicted to be significantly lower than for a flammable gas cloud, unless
it is heated. Different ignition probabilities are therefore assessed depending
on the area covered by the spill, varying from an ignition probability of 1 for
spills entering the SWS reheat (or future arc) furnace, to 0.004 for spills
retained entirely within the bund, based on a cautious best estimate.
10.6.5.2 The ignition probability in the case of an aircraft impact causing
the instantaneous failure is taken as 1.
10.6.6
Hazard Range and Escape
10.6.6.1 The hazard range is based on the edge of an unconfined pool fire or
the edge plus flame drag for a contained (bunded) pool fire (Section 10.2.5).
No allowance is made in this assessment for escape from Jet A1 pool fires for
people within these areas although a fraction of people may escape before
ignition occurs or whilst the flame is spreading across the pool surface since
flame spread speeds for Jet A1 are slow (Section H6.3). An escape probability
is not included since there are other factors for the releases considered that
may make escape more difficult (see Section H6.3).
10.6.7.1 Physical modelling of instantaneous release scenarios for the PAFF
tanks have been undertaken at 1/30th scale by HR Wallingford. Figure 10.3 shows a plan view of the physical
model layout, identifying the different regions where liquid volumes were
measured.
Figure 10.3: Plan Layout of HR Wallingford Tests for instantaneous Releases
10.6.7.2 The following tests were conducted for Tank 001, with unzipping
scenarios being directed towards the bund wall adjacent to SWS.
Table 10.48: Summary of Instantaneous
Release Experiments
|
Test
|
Description
|
|
A
|
Instantaneous
tank removal (100% fill level)
|
|
B
|
Unzipping
(100% fill level)
|
|
C
|
Unzipping
(80% fill level)
|
|
D
|
Panel
failure of 1m high by 10m wide (100% fill level)
|
|
E
|
Panel failure of 1m high by whole
perimeter (100% fill level)
|
10.6.7.3 Although tests A to C represent instantaneous release scenarios, for
the purposes of evaluating the theoretical potential impact, this does not
necessarily mean that such failure scenarios could occur in practice for the
PAFF tanks and even the cautious estimates of the likelihood made are extremely
remote. Results, in terms of percentages of the initial
liquid content of the tank that ended up in different locations, are summarised
below.
Table 10.49: Summary Results From
Instantaneous Release Experiments
|
Measured Location1
|
|
Percentage of Initial Liquid for Test
|
|
Test
|
A
|
B
|
C
|
D
|
E
|
|
Retained in primary bund
|
75
|
73
|
78
|
98
|
93
|
|
Between primary and tertiary wall (Area
A2)
|
11
|
14
|
14
|
0
|
3
|
|
Drainage from EVA Road3
|
1
|
1
|
1
|
1
|
1
|
|
Overtopping onto public road &
beyond (Area B3)
|
5
|
9
|
6.7
|
1
|
2
|
|
Overtopping secondary containment
towards Sea (Loc A and Area C)
|
8
|
0.5
|
0.1
|
0
|
1
|
|
Overtopping step within the SWS
building
|
0
|
2.5
|
0.2
|
0
|
0
|
|
1 Locations are defined in Figure 10.3.
|
|
2 These areas
drain to the sump marked Area A in Figure
10.3. Area A was included in the
physical model to catch the liquid from these areas for measurement.
|
|
3 Area B is a
sump included in the physical model to catch liquid for measurement. Less
than <2% of the liquid in the sump marked Area B in Figure
10.3 is estimated to be from the
EVA Road - 1% is assumed here. The rest is from the overtopping onto the
public road & beyond.
|
10.6.7.5 The percentage of liquid retained in the primary bund is similar for
tests A and B and it is mainly the direction of the flow that changes between
the instantaneous tank removal scenario (Test A) and the unzipping scenario
(Test B). Both tests are, however, designed to give worst case results. In the
most famous instantaneous failure scenario (Ashland, Floreffe), the tank split
open (like Test B), but the tank was also propelled backwards 100 feet off its
foundations [54],
so the liquid would not have been as well constrained to flow only in the
direction of the split. Given the forces involved, any large tank involved in
an unzipping scenario is unlikely to constrain the liquid to flow only in the
direction of the split as well as modelled in Test B, so Test B represents a
conservative assessment of the release.
10.6.7.6 If the fill height of the tank is only 80% (Test C) then the
proportion of the release retained within the bund increases a little, but Jet
A1 still overtops onto the public road and beyond. The extent of the flow is
predicted to be similar (up to the step in the SWS building) but the quantities
likely to overtop the step in SWS are more than a factor of ten lower.
10.6.7.7 For fill heights between 35 and 60% (see Section H3.7)
the predicted result is a spill contained within the security wall. If this is
ignited, the consequences are evaluated based on the assessment for multiple
tank failures (Section 10.5.11).
For fill heights below 35%, the spill is predicted to be retained within the
bund and the consequences are evaluated based on the assessment for a bund fire
(Section 10.5.7).
The hazard areas, based on flame drag effects, are summarised below:
Table 10.50: Hazard Areas from
Instantaneous Release Fires Contained on Site
|
Fill Level
|
Wind (m/s)
|
35-60% Fill
|
<35% Fill
|
|
Affected
Length (m)
|
|
200
|
160
|
|
Off-site
effect distance (m)
|
0
|
0
|
0
|
|
2
|
0
|
0
|
|
5
|
10
|
0
|
|
10
|
28
|
18
|
|
Time (Day
= 9 hrs)
|
|
Day
|
Night
|
Day
|
Night
|
|
Fatalities
|
0
|
3.75
|
3.75
|
0
|
0
|
|
2
|
3.75
|
3.75
|
0
|
0
|
|
5
|
11.4
|
4.5
|
0
|
0
|
|
10
|
25.3
|
5.9
|
7.7
|
0.77
|
10.6.7.8 For all wind speeds for the 35-60% fill level, 3.75 fatalities are
on the sea (other). In a 5m/s wind, the fatalities are split in the ratio of the
population densities between the EcoPark (3842 /km2) and other
areas (public access road with population density 530 /km2);
88% EcoPark, 12% Other. In a 10m/s wind speed the remainder of the effect is
always taken to be over the EcoPark due to the wind direction.
10.6.7.9 For instantaneous tank removal (Test A), the liquid flow crosses the
SWS plot boundary and impacts on the lorry parking areas and the storage areas
within the SWS building. However, it does not lead to liquid overtopping the
step within the SWS building.
10.6.7.10 For the unzipping scenario with 100% fill level directed towards SWS
(Test B), the liquid flow crosses the SWS plot boundary and impacts on the
lorry parking areas and the storage areas within the SWS building. It also
results in a fraction of the initial tank contents (2.5%, 875 m3)
splashing over the step within the SWS building. For the unzipping scenario at
80% fill level, the spread is reduced and the quantity overtopping the step is
reduced to 56 m3. The modelling of the spread of these flows
overtopping the step is discussed in Section H7.1.
10.6.7.11 Physical modelling was only performed for Tank 001 with unzipping
towards SWS. The extent of the flows from instantaneous failures of other tanks
and with unzipping in other directions have been estimated based on
interpretation of these results as discussed in Section H7.2.
10.6.7.12 The prediction that the flow could reach a certain location does not
mean that this is likely. The individual and societal risk results in Section 10.9
include the frequencies of the spill and ignition to give a more appropriate
measure both for comparison with criteria and decision making.
10.6.8.1 Two specific scenarios are considered: the instantaneous removal of
the whole tank wall by a failure of the tank floor seam; an unzipping of the
tank wall vertically. For each case, a range of tank fill levels are considered
based on the potentially different outcomes they may generate. These events are
applied to each of the 12 tanks that will be present at the PAFF for the final
development and the different potential consequences are evaluated using an
event tree. For each tank, the failure frequency is split equally between the
two scenarios.
10.6.8.2 The extent of spread for instantaneous tank removal and unzipping
are estimated in Appendix
H7.
10.6.8.3 Figure
10.4 shows the event tree used for
instantaneous wall removal for each tank. The outcomes are dependent on the
fill level, whether the release is ignited and (for confined spills) the wind
speed. The probability of ignition is evaluated separately, depending on the
spill area covered (see Appendix
H7) and the different ignition sources present in different directions
(see Appendix
H5). For unconfined spills, the effect of the wind speed on the actual
impact area is within the uncertainty of the spill area.
|
|
Floor
Seam
|
Fill
Level
|
Ignition
|
Wind
speed
|
Outcome
|
|
|
|
|
|
|
|
|
|
|
|
|
90-100%
|
Yes
|
|
T9As
– Pool fire
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
60-90%
|
Yes
|
|
T9Bs
– Pool fire
|
|
|
|
Instantaneous
|
|
No
|
|
Unignited
|
|
|
|
Failure
|
35-60%
|
Yes
|
10m/s
|
T9Cs
- Pool fire within Security Wall in given conditions
|
|
|
|
Frequency
|
|
|
5m/s
|
|
|
|
per year
|
|
|
2m/s
|
|
|
|
|
|
|
0m/s
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
<35%
|
Yes
|
10m/s
|
T9Ds
- Pool fire within Bund in given conditions
|
|
|
|
|
|
|
5m/s
|
|
|
|
|
|
|
2m/s
|
|
|
|
|
|
|
0m/s
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
|
|
|
|
Figure 10.4:
Event Tree for Evaluating Consequences of an Instantaneous Release Due to Floor
Seam Failure of One of the PAFF Tanks
10.6.8.4 For the unzipping case, the evaluation is similar, except that the
effects depend on the direction of the release. A different evaluation is made
for releases at different angles relative to the direction of SWS. Forty-five
degree sectors have been chosen for this, based on the differences in the
results expected at different angles. Ignition probabilities are evaluated
separately depending on the area the release is predicted to cover.
|
|
Unzipping
Failure
|
Fill
Level
|
Direction
Clockwise from SWS
|
Ignition
|
Wind
speed
|
Outcome
|
|
|
|
|
|
|
|
|
|
|
|
|
|
90-100%
|
0 -
SWS
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
+45
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
+90
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
+135to-135
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
-90
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
-45
|
Yes
|
|
T9Az
– Pool fire
|
|
|
|
Instant
|
|
|
No
|
|
Unignited
|
|
|
|
Failure
|
60-90%
|
0 -
SWS
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
Frequency
|
|
|
No
|
|
Unignited
|
|
|
|
per year
|
|
+45
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
+90
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
+135to-135
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
-90
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
-45
|
Yes
|
|
T9Bz–
Pool fire
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
35-60%
|
|
Yes
|
10m/s
|
T9Cz
– Pool fire within Security Wall in given conditions
|
|
|
|
|
|
|
|
5m/s
|
|
|
|
|
|
|
|
2m/s
|
|
|
|
|
|
|
|
0m/s
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
<35%
|
|
Yes
|
10m/s
|
T9Dz
- Pool fire within Bund in given conditions
|
|
|
|
|
|
|
|
5m/s
|
|
|
|
|
|
|
|
2m/s
|
|
|
|
|
|
|
|
0m/s
|
|
|
|
|
|
|
No
|
|
Unignited
|
|
|
|
|
|
|
|
|
|
|
Figure 10.5: Event Tree for Evaluating Consequences of an Instantaneous Release Due
to Unzipping of One of the PAFF Tanks
10.6.8.5 For ignited releases, the off-site populations affected are also
estimated, based on the predicted area that each release would cover (see Appendix H7)
and the populations present (see Appendix
H8). Different populations are considered depending on whether the
release occurs during the day, when the peak numbers of lorries are expected
within SWS, and during the night. No allowance in the analysis has been made
for escape from the subsequent fire for people caught within the area of the
release, to provide a conservative estimate of fatalities.
10.6.8.6 A separate evaluation is made for the aircraft impact case for each
tank based on the event tree in Figure
10.4, except that the ignition
probability is always taken to be 1 due to the aircraft impact. These cases are
denoted T9Aa, T9Ba, T9Ca and T9Da.
10.6.8.7 The result is a set of outcome frequencies for each tank covering a
range of fatality estimates depending on the direction of the release and the
time at which it occurs. The details of this analysis are shown in Appendix H9
for a cautious best estimate.
10.6.8.8 To generate a societal risk (FN) curve, all of the frequencies and
fatality estimates from all of the tanks are combined. The FN curve is a
cumulative plot that shows the frequency of events leading to N or more
fatalities.
10.6.8.9 An estimate of the Potential Loss of Life (PLL) is also generated.
This is useful in cost benefit analysis. The PLL is simply the sum of the
product of the frequency and number of fatalities over all events. It provides
an estimate of the predicted average number of fatalities per year, although
the average in this case is skewed towards very infrequent large events.
10.7
Risks Due to Pipeline Transfer of Aviation Fuel
10.7.1.1 Aviation fuel will be transported from PAFF to the existing Aviation
Fuel Receiving Facility (AFRF) at Sha Chau by two new 500mm diameter sub sea
pipelines, each pumping 1500 m3/hour (330 kg/s). These pipelines are
each approximately 4.8 km long. An existing pipeline (which lies outside the
scope of the present study) will transfer the fuel from the AFRF to the
airport.
10.7.1.2 This section presents the quantitative risk assessment carried out
for the identified hazardous scenarios associated with pipeline transfer of aviation
fuel. The relevant scenario is:
·
Fire on sea due to release/leak
from submarine pipeline (P1)
10.7.1.3 Loss of containment could be due to various causes such as corrosion
or material/weld defect but is largely dominated by marine traffic impact, as
explained below.
10.7.2.1 Scenario P1 is a pool fire on the sea surface as a result of a
release from one of the submarine pipelines and ignition either by a passing
vessel or the vessel which caused the pipeline damage. Loss of containment of
the pipeline may be caused by:
·
Anchor Drop/Drag
·
Vessel Sinking
·
Accidental Dropping of
Containers
·
Fishing Activity
·
Dredging Activities
·
Corrosion
·
Construction Damage
·
Natural Hazards
These are
explained in more detail below.
10.7.2.2 Anchor drop/drag is the dominant cause of failure or damage to a
submarine pipeline. This occurs when a
ship's anchor is set off inadvertently or due to an emergency. When an anchor is dropped, it undergoes a
free fall, reaches the bottom with a known velocity, penetrates the soil and
may cause damage to any pipeline in its path.
The type of damage that could be caused will vary depending on the size
of anchor and other factors such as whether the pipeline is buried etc.
Generally, it could damage the concrete coating, cause a dent or cause the pipe
to tear open.
10.7.2.3 The potential for anchor drop depends on the proximity of the
pipeline route to port/harbour areas, fairways and anchorage areas.
10.7.2.4 In the fairways, vessels will be on the move and if any vessel drops
anchor it is more likely to collide with other passing vessels and hence the
frequency of such an event is expected to be low. Also, since the pipeline will
be marked on nautical charts, it is expected that passing vessels will be aware
of the presence of the pipeline and therefore will not drop anchor in the
vicinity.
10.7.2.5 Nevertheless, anchor drop incidents may occur due to emergency
conditions or due to human error. Emergency situations may include ship
machinery failure, collision or poor weather (adverse wind, typhoon, fog etc.).
Emergency anchoring due to poor weather conditions does not usually occur since
all ocean-going vessels have advanced navigation systems on board.
10.7.2.6 Anchor drag occurs when a moving vessel drops anchor and therefore
the anchor gets dragged over some distance.
The drag distance could be assumed as about 50m although it could be
higher if the anchor is dropped at high vessel speed. If there is a submarine pipeline along the
anchor drag path, anchor dragging onto the pipeline may result in localised
buckling or denting of the pipeline, or over-stressing from bending, if the
tension on the anchor is sufficient to laterally displace the pipeline. A
dragged anchor may also hook onto a pipeline during retrieval causing damage as
a result of lifting the pipeline.
10.7.2.7 It is to be noted that an anchor dropped vertically will penetrate
deeper than anchor drag. However, the probability of a direct hit on a pipeline
from an anchor drop is generally low compared to damage due to drag.
10.7.2.8 Not all types of vessels have the potential to cause anchor damage
to the pipeline since the rock armour protection is designed for 22 tonne
anchors across Urmston Road (12 tonne protection in waters shallower than
10 m and 6 tonne between the jetty and seawall where vessel access is
restricted) [14].
Anchor sizes are broadly related to vessel sizes and conform to international
standards. The estimated average anchor sizes based on the commonly used US
stockless anchor for typical vessel sizes are given as 4.2 tonnes for 25,000
dwt vessel, 6.8 tonnes for 50,000 dwt vessel and 11.6 tonnes for 100,000 dwt
vessel. Hence an anchor size of 22 tonnes corresponds to vessel sizes much
greater than 100,000 dwt.
10.7.2.9 Along the proposed route, in the section crossing the Urmston Road
Channel (it is to be noted that it is not a designated channel), there is a
significant amount of river trade vessels.
However, these vessels range from less than 1000 dwt to about 5000 dwt
and very rarely greater than 10,000 dwt.
Only ~1% of ocean-going vessels are greater
than 100,000 dwt ([1],
[57])
so only a very small fraction <<1% of vessels in the vicinity of the pipeline
will have anchors that could penetrate the pipeline if dropped.
10.7.2.10 An analysis of incidents of vessel sinking/grounding in Hong Kong
waters for the years 1997 and 1998 showed that these incidents occurred mostly
in Victoria Harbour and Ma Wan Channel. Also, the
incidents are dominated by mid-stream and construction vessels while about 10%
involved river trade cargo vessels. The size of these vessels varied between
100 to 300, but less than 1000 dwt.
10.7.2.11 The pipeline will be trenched 3m below sea bed (more than 6m below
sea bed in some sections such as Urmston
Road shipping channel crossing) with rock armour
protection and therefore vessel sinking is not considered to pose a hazard to
the pipeline.
10.7.2.12 Freight containers may be dropped accidentally due to collision,
vessel sinking or improper stowage. These containers typically weigh about 10
tonnes and would not cause damage to the pipeline if they were to land on top
of the pipe.
10.7.2.13 Stern trawlers, with lengths up to 30m, could also be of
concern. Trawl gear operation is
unlikely to involve penetration depths greater than 1m. In the present case,
where the pipeline will be laid to 3m below the seabed, potential for damage due
to fishing is not expected.
10.7.2.14 Dredging vessels could cause damage due to dredging operations that
involve cutting heads. They could also cause damage to the pipeline by
anchoring.
10.7.2.15 Deep maintenance dredging activities currently occur along the
pipeline route for a coal berth for CLP.
Therefore, in this section, the pipeline will be lowered to around 6-7m
below seabed. It is assumed that
dredging operations by others will be closely monitored and controlled and
therefore potential for damage due to dredging is considered to be low.
10.7.2.16 The proposed pipeline will be protected against external corrosion
by sacrificial anodes. However,
ineffective corrosion protection due to a failure or breakdown of the system
could cause external corrosion resulting in general or local loss of wall
thickness leading to failure.
10.7.2.17 Damage to the pipeline during construction is recognised as a
potential hazard. For example, during pipe lay, the pipeline will be laid by
barge or bottom pulled into position to 3m below seabed followed by
installation of additional rock armour protection. During this transient phase,
where the pipeline lies in the trench unprotected, damage due to anchoring is a
threat.
10.7.2.18 There are a number of procedural measures that can be adopted such
as deployment of mooring buoys or patrol boats to warn passing ships and
thereby prevent potential incidents.
However, if damage were to occur, this will be revealed during hydrotest
and pigging and accordingly rectified. The only consequence is the costs for
repair and therefore this is not considered further in the risk assessment.
10.7.2.19 Natural hazards such as subsidence, earthquake and typhoon,
environmental loads (currents and waves) etc. may cause varying degrees of
damage to the pipeline. The pipeline will be designed to suitable standards
taking into account prevailing local conditions.
10.7.2.20 The most comprehensive failure database for submarine pipelines is
described in the report published by UK Health and Safety Executive titled
'PARLOC 96’ [56],
which covers incidents until year 1995 (minor changes only are present in the
most recent issue PARLOC 2001 [56]
which contains 542 incidents rather than 483). The information in this database
is based on data obtained from regulatory authorities in the UK, Norway,
the Netherlands, Denmark and Germany,
Operators in the UK,
Dutch and Danish sectors and published sources. PARLOC provides information on
failures resulting in leaks with equivalent hole sizes of <20mm, 20-80mm and
>80mm, including whether they involved rupture. The identified incidents
include natural hazards, although these causes did not result in any reported
releases [56].
The dominant natural hazard identified is current and wave action and the effects
of this will be reduced by the rock armour protection and trenching of the
pipeline. The historical data is therefore expected to be conservative for this
location.
10.7.2.21 The PARLOC database [56]
contains 65 incidents involving loss of containment from operating offshore
steel pipelines, which are mostly subsea. Of these, 17 involved anchoring or
other impact, 26 were due to corrosion, 10 were due to material defects and 12
were due to other or unreported causes [56].
10.7.2.22 A review of the database was conducted in a previous study ([1], [57])
and the failure frequency has been derived for a submarine pipeline considering
only those failures relevant to the pipeline under consideration.
10.7.2.23 The failure frequency has been derived separately for mid-line and
pipelines within platform safety zone (500m). The higher failure rate in the
safety zone (an order of magnitude higher than mid-line) is due to the effect
of increased ship/barge movements in the vicinity and the potential for anchor damage as a result. The generic failure
frequency values identified ([1],
[57])
are given below.
Table 10.51: Generic Pipeline Failure
Frequencies
|
Cause
|
Failure Rate (per km per year) Based on Level
of Marine Activity
|
|
|
High
|
Moderate
|
Low
|
|
Anchor/ Impact
|
5 × 10-4
|
8.4 × 10-5 (a)
|
2.8 × 10-5
|
|
Corrosion/
Others
|
1.6 × 10-5
|
1.6 × 10-5
|
1.6 × 10-5
|
|
Total
|
5.2 × 10-4
|
1 × 10-4
|
4.4 × 10-5
|
Note: (a) Value assumed 3 times the value for mid-line,
i.e. 3 times 'low' value.
10.7.2.24 The submarine pipeline from the proposed new jetty to the airport
via Sha Chau passes through Urmston
Road and North Lantau Channel, both of which have
‘low’ marine traffic in terms of ocean-going vessels relative to other shipping
channels in Hong Kong such as East Lamma
Channel. The DNV 2000 Report [38],
assumes a value of 3.4 × 10‑5 per km
per year as the leak frequency. For
consistency, the same value is taken as a basis. However, this value assumes the pipeline is
unprotected, whilst the PAFF pipeline will be lowered to 3m below seabed and
protected by rock armour. Much less than 1% of vessels in the vicinity are able
to damage the pipeline due to anchor drop (the largest single cause of failure)
and protection is provided against other causes as described above. It is
therefore considered appropriate to reduce the frequency of pipeline failure by
a factor of 10 to 3.4 × 10-6 per km per year; causes other than
anchor drag/drop may also contribute at this level as noted in Paragraph 10.7.2.23
and an additional factor of two has been included to account for this, giving
the resulting frequencies in Table
10.52.
10.7.2.25 Three leak sizes are assumed.
The sizes and their proportions are given below:
Table
10.52: Pipeline Leak Sizes,
Proportions and Frequencies
|
Size
|
Hole Size (mm)
|
Proportion of Leaks
|
Frequency (per km- year)
|
|
Small Leak
|
20
|
57%
|
3.88 × 10-6
|
|
Medium Leak
|
50
|
15%
|
1.02 × 10-6
|
|
Rupture
|
500
|
28%
|
1.90 × 10-6
|
|
|
|
Total
|
6.8 × 10-6
|
10.7.2.26 It is considered that only rupture of the pipeline will result in sufficient
fuel to reach the sea surface and ignite, given the emulsification of fuel with
water following a submarine release. Details of the behaviour of submarine
release of aviation fuel are discussed below. An ignition probability of 0.008
is taken (see Appendix
H5) for the sub sea release due to rupture of the pipeline, which may be
very conservative.
10.7.2.27 Therefore, the resultant scenario frequency of the pool fire on the
sea surface following rupture of the pipeline is calculated as 1.9 × 10-6 ×
0.008 = 1.52 × 10-8 per km per year. For 4.8 km
of twin pipeline, the frequency per year is calculated as 1.46 × 10-7
per year.
10.7.2.28 The submarine pipeline is operating at a pressure of approximately
15 barg and has a water table of 25m above it.
In the event of a rupture, it is assumed that a response time of 3
minutes will be required to affect a shutdown.
Hence, following an initial release, the pressure will quickly fall and
consequently the release rate from the pipeline will drop. Upon achieving shutdown, the relaxation
volume of the fuel in the pipe (which is approximately 1-2% of the pipe
inventory) will be released. The water
head (approximately 2 bar) and rock armour is likely to prevent any further
release from the pipeline, although the spill may continue at a very low level
due to diffusion.
10.7.2.29 Therefore, following an initial high release rate, the release rate
will drop quickly and the residual inventory of the pipe will be released
slowly against a 2 barg water head.
10.7.2.30 Various models simulating the behaviour of a sub sea release of oil
(or other petroleum products) have been proposed. However, these models are difficult to verify
against actual field data. Experimental
studies have also been conducted to study the behaviour of underwater plumes.
10.7.2.31 The twin submarine pipeline system will be laid in a trench to at
least 3m below the seabed and covered with rock armour protection. In order to provide further protection
against future proposed CLP coal vessel access in the Urmston Road, the pipeline will be at a
depth of up to 6‑7m in this location and protected by rock armour. A release of Jet A1 from the submarine
pipeline will initially be driven by momentum close to the release point. At some distance, the plume is expected to be
driven by buoyancy of the fuel droplets within the plume. Thus, the plume will contain the seawater
entrained into the plume as well as the fuel droplets. Due to the stratification (the vertical
variation of temperature and salinity) of the seawater, the entrained seawater
is likely to be trapped below the warmer and less salty water masses closer to
the surface. When the velocity of the
vertical motion of plume drops below the velocity of the fuel droplets, the
droplets will tend to leave the subsurface plume. From that point onwards, the plume is
expected to consist of oil droplets rising through the water column on an
individual basis.
10.7.2.32 Due to the depth of the pipeline and rock armour protection, the
initial momentum of the fuel release will be diminished. The fuel is likely to seep/percolate through
the rock armour and will lose all its momentum in the process. Thereafter, the fuel will rise under its own
buoyancy. As described above, the
entrainment of water into the fuel droplets will create a water fuel emulsion,
which will eventually reach the sea surface.
However, it is expected that due to the weathering and tidal motions of
the sea, by the time the fuel reaches the sea surface, it will not remain as
one large pool. Rather, the fuel would
have broken up into a number of small pools.
The thickness of these pools is also likely to be very small (<<
10mm), and flame spread will be limited (see Appendix
H6, Section H6.3).
10.7.2.33 Even without this additional entrainment of water in the fuel
droplets, Jet A1 would not form a flammable mixture above its surface and would
be difficult to ignite.
10.7.2.35 Although the pipeline isolation system should limit the volume
released as described above, all such systems have a possibility of failure. An
automatic isolation failure probability of 0.1 is assumed to allow for failures
in the detection, control and isolation systems. The frequency of the automatically
isolated release is therefore (1 ‑ 0.1) × 1.46 × 10‑7
= 1.31 × 10‑7 /yr. The corresponding late
isolation frequency is 0.1 × 1.46 × 10‑7 =
1.46 × 10‑8 /yr.
10.7.2.36 If automatic isolation fails, a delay of 60 minutes is assumed
before isolation to cautiously allow for late detection, investigation and
manual intervention. This will result in a release of 1500 m3
of fuel which is assumed to cover 15 ha at a thickness of 10 mm
(equivalent effects radius of 219 m). This release is approximately 80% of
the combined inventory of the twin pipelines to the AFRF. The results are summarised below, based on the average population
density of 0.15 /ha (Section H8.2).
Table 10.53: Risk Summary for Pipeline
Rupture Scenario (P1)
|
Isolation
|
Frequency (/yr)
|
Effect Distance (m)
|
Probability of Death
|
Fatalities
|
|
Automatic (3 mins)
|
1.31 × 10‑7
|
49
|
1
|
0.11
|
|
Late (60 mins)
|
1.46 × 10-8
|
219
|
1
|
2.25
|
10.7.2.37 Risks due to the existing pipeline from the AFRF to the airport are
not predicted to change due to the operation of the PAFF. The frequency per
kilometre, hazard ranges and individual risk levels are the same as identified
above.
10.8
Summary of Scenarios
10.8.1.1 The values for event frequency and numbers of potential fatalities
are summarised below, excluding instantaneous tank failure, for initial and
final developments, for reference. Where scenarios have been sub-divided for
evaluation, the conditions for the sub-division are also noted.
Table 10.54: Event Frequencies and
Potential Fatalities Excluding Instantaneous Tank Failure (Initial Development)
|
Scenario
and Conditions (Initial Development)
|
Freq (/yr)
|
Fatalities
|
|
M1, Grounding, 20000, Small
|
7.7×10-10
|
1.4×10-2
|
|
M1, Grounding, 20000, Large
|
2.3×10-9
|
4.7×10-2
|
|
M1, Grounding, 20000, Rupture
|
1.8×10-8
|
2.6
|
|
M1, Grounding, 20000, Multiple Rupture
|
6.2×10-10
|
2.6
|
|
M1, Grounding, 45000, Small
|
4.1×10-10
|
3.2×10-2
|
|
M1, Grounding, 45000, Large
|
1.2×10-9
|
1.1×10-1
|
|
M1, Grounding, 45000, Rupture
|
9.6×10-9
|
5.9
|
|
M1, Grounding, 45000, Multiple Rupture
|
3.3×10-10
|
5.9
|
|
M1, Grounding, 60000, Small
|
2.1×10-10
|
4.2×10-2
|
|
M1, Grounding, 60000, Large
|
6.2×10-10
|
1.4×10-1
|
|
M1, Grounding, 60000, Rupture
|
4.8×10-9
|
7.9
|
|
M1, Grounding, 60000, Multiple Rupture
|
1.7×10-10
|
7.9
|
|
M1, Collision, 20000, Small
|
2.2×10-9
|
1.4×10-2
|
|
M1, Collision, 20000, Large
|
6.5×10-9
|
4.7×10-2
|
|
M1, Collision, 20000, Rupture
|
5.0×10-8
|
2.6
|
|
M1, Collision, 20000, Multiple Rupture
|
1.7×10-9
|
2.6
|
|
M1, Collision, 45000, Small
|
1.2×10-9
|
3.2×10-2
|
|
M1, Collision, 45000, Large
|
3.5×10-9
|
1.1×10-1
|
|
M1, Collision, 45000, Rupture
|
2.7×10-8
|
5.9
|
|
M1, Collision, 45000, Multiple Rupture
|
9.2×10-10
|
5.9
|
|
M1, Collision, 60000, Small
|
5.8×10-10
|
4.2×10-2
|
|
M1, Collision, 60000, Large
|
1.7×10-9
|
1.4×10-1
|
|
M1, Collision, 60000, Rupture
|
1.3×10-8
|
7.9
|
|
M1, Collision, 60000, Multiple Rupture
|
4.6×10-10
|
7.9
|
|
M2, Collision, 10 fatalities
|
2.2×10-8
|
1.0×101
|
|
M2, Collision, 30 fatalities
|
2.2×10-9
|
3.0×101
|
|
M2, Collision, 100 fatalities
|
1.6×10-9
|
1.0×102
|
|
M2, Collision, 235 fatalities
|
1.3×10-9
|
2.4×102
|
|
M2, Collision, 400 fatalities
|
3.3×10-10
|
4.0×102
|
|
M3, Explosion, 20000,
|
3.6×10-7
|
3.5×10-2
|
|
M3, Explosion, 45000,
|
3.8×10-7
|
3.5×10-2
|
|
M3, Explosion, 60000,
|
1.9×10-7
|
3.5×10-2
|
|
J1, Striking, 20000, Small
|
1.4×10-9
|
1.4×10-2
|
|
J1, Striking, 20000, Large
|
4.3×10-9
|
4.7×10-2
|
|
J1, Striking, 20000, Rupture
|
3.3×10-8
|
2.6
|
|
J1, Striking, 20000, Multiple Rupture
|
1.2×10-9
|
2.6
|
|
J1, Striking, 45000, Small
|
7.7×10-10
|
3.2×10-2
|
|
J1, Striking, 45000, Large
|
2.3×10-9
|
1.1×10-1
|
|
J1, Striking, 45000, Rupture
|
1.8×10-8
|
5.9
|
|
J1, Striking, 45000, Multiple Rupture
|
6.1×10-10
|
5.9
|
|
J1, Striking, 60000, Small
|
3.8×10-10
|
4.2×10-2
|
|
J1, Striking, 60000, Large
|
1.2×10-9
|
1.4×10-1
|
|
J1, Striking, 60000, Rupture
|
8.9×10-9
|
7.9
|
|
J1, Striking, 60000, Multiple Rupture
|
3.1×10-10
|
7.9
|
|
J1, Impact, 20000, Small
|
1.3×10-8
|
1.4×10-2
|
|
J1, Impact, 20000, Large
|
4.0×10-8
|
4.7×10-2
|
|
J1, Impact, 20000, Rupture
|
3.1×10-7
|
2.6
|
|
J1, Impact, 20000, Multiple Rupture
|
1.1×10-8
|
2.6
|
|
J1, Impact, 45000, Small
|
7.1×10-9
|
3.2×10-2
|
|
J1, Impact, 45000, Large
|
2.1×10-8
|
1.1×10-1
|
|
J1, Impact, 45000, Rupture
|
1.6×10-7
|
5.9
|
|
J1, Impact, 45000, Multiple Rupture
|
5.7×10-9
|
5.9
|
|
J1, Impact, 60000, Small
|
3.6×10-9
|
4.2×10-2
|
|
J1, Impact, 60000, Large
|
1.1×10-8
|
1.4×10-1
|
|
J1, Impact, 60000, Rupture
|
8.2×10-8
|
7.9
|
|
J1, Impact, 60000, Multiple Rupture
|
2.8×10-9
|
7.9
|
|
J2, Loading arm rupture, Rupture
|
2.2×10-7
|
2.2×10-1
|
|
J3, Valve/pipework failure, Small
|
0.0
|
0.0
|
|
J3, Valve/pipework failure, Large
|
6.6×10-6
|
2.2×10-1
|
|
J3, Valve/pipework failure, Rupture
|
0.0
|
0.0
|
|
J4, Striking, 20000, Large
|
4.3×10-9
|
2.2×10-1
|
|
J4, Striking, 20000, Rupture
|
3.3×10-8
|
2.2×10-1
|
|
J4, Striking, 45000, Large
|
2.3×10-9
|
2.2×10-1
|
|
J4, Striking, 45000, Rupture
|
1.8×10-8
|
2.2×10-1
|
|
J4, Striking, 60000, Large
|
1.2×10-9
|
2.2×10-1
|
|
J4, Striking, 60000, Rupture
|
8.9×10-9
|
2.2×10-1
|
|
J4, Impact, 20000, Large
|
4.0×10-8
|
2.2×10-1
|
|
J4, Impact, 20000, Rupture
|
3.1×10-7
|
2.2×10-1
|
|
J4, Impact, 45000, Large
|
2.1×10-8
|
2.2×10-1
|
|
J4, Impact, 45000, Rupture
|
1.6×10-7
|
2.2×10-1
|
|
J4, Impact, 60000, Large
|
1.1×10-8
|
2.2×10-1
|
|
J4, Impact, 60000, Rupture
|
8.2×10-8
|
2.2×10-1
|
|
J5, Pipeline failure, Small
|
2.1×10-9
|
3.5×10-3
|
|
J5, Pipeline failure, Medium
|
1.7×10-9
|
2.3×10-2
|
|
J5, Pipeline failure, Rupture auto isol
|
7.4×10-9
|
4.3×10-1
|
|
J5, Pipeline failure, Rupture - late isol
|
8.2×10-10
|
1.0
|
|
T1, Fire due to discharge from tank vent
|
0.0
|
0.0
|
|
T2, Tank head fire / explosion in tank
head space
|
9.6×10-4
|
0.0
|
|
T3, Multiple tank head fires
|
4.8×10-5
|
0.0
|
|
T4, Tank failure due to overpressure
|
0.0
|
0.0
|
|
T5, Explosion in empty tank (under
maintenance)
|
0.0
|
0.0
|
|
T6, Bund fire daytime
|
1.4×10-8
|
7.7
|
|
T6, Bund fire nighttime
|
2.3×10-8
|
7.7×10-1
|
|
T7, Fire outside bund due to rupture/leak
of pumps, pipework and fittings daytime
|
2.2×10-9
|
3.8×10-1
|
|
T7, Fire outside bund due to rupture/leak
of pumps, pipework and fittings nighttime
|
3.6×10-9
|
3.8×10-2
|
|
T8, Fire on sea due to release through
drainage - 5 mins isolation
|
4.6×10-6
|
1.5×10-1
|
|
T9, Fire on sea due to release through
drainage - late isolation (30 mins)
|
5.2×10-7
|
1.1
|
|
T10, Fire due to multiple tank failure -
Day/night low wind speed
|
9.0×10-10
|
0.0
|
|
T10, Fire due to multiple tank failure -
Day 5m/s
|
0.0
|
0.0
|
|
T10, Fire due to multiple tank failure -
Day 10m/s
|
0.0
|
0.0
|
|
T10, Fire due to multiple tank failure -
Night 5m/s
|
0.0
|
0.0
|
|
T10, Fire due to multiple tank failure -
Night 10m/s
|
0.0
|
0.0
|
|
T11, Boilover
|
0.0
|
0.0
|
|
T12, Fire due to release from top of tank
due to overfilling
|
0.0
|
0.0
|
|
T13, Vapour cloud explosion / flash fire
|
0.0
|
0.0
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank on sea
|
2.1×10-7
|
6.9×10-2
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Day 5m/s
|
1.7×10-8
|
6.1
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Day 10m/s
|
2.4×10-10
|
1.7×101
|
|
T14, Fire due to 10% instantaneous release
from the top of a tank - On Land Night 5m/s
|
2.8×10-8
|
6.0×10-1
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Night 10m/s
|
4.0×10-10
|
1.7
|
|
P1, Subsea release, Small
|
0.0
|
0.0
|
|
P1, Subsea release, Medium
|
0.0
|
0.0
|
|
P1, Subsea release, Rupture auto isol
|
1.3×10-7
|
1.1×10-1
|
|
P1, Subsea release, Rupture - late isol
|
1.5×10-8
|
2.3
|
Table 10.55: Event Frequencies and
Potential Fatalities Excluding Instantaneous Tank Failure (Final Development)
|
Scenario
and Conditions (Final Development)
|
Freq (/yr)
|
Fatalities
|
|
M1, Grounding, 30000, Small
|
4.5×10-10
|
2.1×10-2
|
|
M1, Grounding, 30000, Large
|
1.4×10-9
|
7.1×10-2
|
|
M1, Grounding, 30000, Rupture
|
1.1×10-8
|
3.9
|
|
M1, Grounding, 30000, Multiple Rupture
|
3.6×10-10
|
3.9
|
|
M1, Grounding, 45000, Small
|
5.2×10-10
|
3.2×10-2
|
|
M1, Grounding, 45000, Large
|
1.5×10-9
|
1.1×10-1
|
|
M1, Grounding, 45000, Rupture
|
1.2×10-8
|
5.9
|
|
M1, Grounding, 45000, Multiple Rupture
|
4.1×10-10
|
5.9
|
|
M1, Grounding, 80000, Small
|
2.5×10-10
|
5.7×10-2
|
|
M1, Grounding, 80000, Large
|
7.4×10-10
|
1.9×10-1
|
|
M1, Grounding, 80000, Rupture
|
5.7×10-9
|
1.1×101
|
|
M1, Grounding, 80000, Multiple Rupture
|
2.0×10-10
|
1.1×101
|
|
M1, Collision, 30000, Small
|
1.3×10-9
|
2.1×10-2
|
|
M1, Collision, 30000, Large
|
3.8×10-9
|
7.1×10-2
|
|
M1, Collision, 30000, Rupture
|
2.9×10-8
|
3.9
|
|
M1, Collision, 30000, Multiple Rupture
|
1.0×10-9
|
3.9
|
|
M1, Collision, 45000, Small
|
1.4×10-9
|
3.2×10-2
|
|
M1, Collision, 45000, Large
|
4.3×10-9
|
1.1×10-1
|
|
M1, Collision, 45000, Rupture
|
3.3×10-8
|
5.9
|
|
M1, Collision, 45000, Multiple Rupture
|
1.2×10-9
|
5.9
|
|
M1, Collision, 80000, Small
|
6.8×10-10
|
5.7×10-2
|
|
M1, Collision, 80000, Large
|
2.1×10-9
|
1.9×10-1
|
|
M1, Collision, 80000, Rupture
|
1.6×10-8
|
1.1×101
|
|
M1, Collision, 80000, Multiple Rupture
|
5.5×10-10
|
1.1×101
|
|
M2, Collision, 10 fatalities
|
1.9×10-8
|
1.0×101
|
|
M2, Collision, 30 fatalities
|
1.9×10-9
|
3.0×101
|
|
M2, Collision, 100 fatalities
|
1.4×10-9
|
1.0×102
|
|
M2, Collision, 235 fatalities
|
1.1×10-9
|
2.4×102
|
|
M2, Collision, 400 fatalities
|
2.8×10-10
|
4.0×102
|
|
M3, Explosion, 30000,
|
4.2×10-7
|
3.5×10-2
|
|
M3, Explosion, 45000,
|
4.8×10-7
|
3.5×10-2
|
|
M3, Explosion, 80000,
|
2.3×10-7
|
3.5×10-2
|
|
J1, Striking, 30000, Small
|
8.4×10-10
|
1.4×10-2
|
|
J1, Striking, 30000, Large
|
2.5×10-9
|
4.7×10-2
|
|
J1, Striking, 30000, Rupture
|
1.9×10-8
|
2.6
|
|
J1, Striking, 30000, Multiple Rupture
|
6.7×10-10
|
2.6
|
|
J1, Striking, 45000, Small
|
9.6×10-10
|
3.2×10-2
|
|
J1, Striking, 45000, Large
|
2.9×10-9
|
1.1×10-1
|
|
J1, Striking, 45000, Rupture
|
2.2×10-8
|
5.9
|
|
J1, Striking, 45000, Multiple Rupture
|
7.7×10-10
|
5.9
|
|
J1, Striking, 80000, Small
|
4.6×10-10
|
5.7×10-2
|
|
J1, Striking, 80000, Large
|
1.4×10-9
|
1.9×10-1
|
|
J1, Striking, 80000, Rupture
|
1.1×10-8
|
1.1×101
|
|
J1, Striking, 80000, Multiple Rupture
|
3.6×10-10
|
1.1×101
|
|
J1, Impact, 30000, Small
|
7.8×10-9
|
1.4×10-2
|
|
J1, Impact, 30000, Large
|
2.3×10-8
|
4.7×10-2
|
|
J1, Impact, 30000, Rupture
|
1.8×10-7
|
2.6
|
|
J1, Impact, 30000, Multiple Rupture
|
6.2×10-9
|
2.6
|
|
J1, Impact, 45000, Small
|
8.9×10-9
|
3.2×10-2
|
|
J1, Impact, 45000, Large
|
2.7×10-8
|
1.1×10-1
|
|
J1, Impact, 45000, Rupture
|
2.1×10-7
|
5.9
|
|
J1, Impact, 45000, Multiple Rupture
|
7.1×10-9
|
5.9
|
|
J1, Impact, 80000, Small
|
4.2×10-9
|
5.7×10-2
|
|
J1, Impact, 80000, Large
|
1.3×10-8
|
1.9×10-1
|
|
J1, Impact, 80000, Rupture
|
9.8×10-8
|
1.1×101
|
|
J1, Impact, 80000, Multiple Rupture
|
3.4×10-9
|
1.1×101
|
|
J2, Loading arm rupture, Rupture
|
2.7×10-7
|
2.2×10-1
|
|
J3, Valve/pipework failure, Small
|
0.0
|
0.0
|
|
J3, Valve/pipework failure, Large
|
6.6×10-6
|
2.2×10-1
|
|
J3, Valve/pipework failure, Rupture
|
0.0
|
0.0
|
|
J4, Striking, 30000, Large
|
2.5×10-9
|
2.2×10-1
|
|
J4, Striking, 30000, Rupture
|
1.9×10-8
|
2.2×10-1
|
|
J4, Striking, 45000, Large
|
2.9×10-9
|
2.2×10-1
|
|
J4, Striking, 45000, Rupture
|
2.2×10-8
|
2.2×10-1
|
|
J4, Striking, 80000, Large
|
1.4×10-9
|
2.2×10-1
|
|
J4, Striking, 80000, Rupture
|
1.1×10-8
|
2.2×10-1
|
|
J4, Impact, 30000, Large
|
2.3×10-8
|
2.2×10-1
|
|
J4, Impact, 30000, Rupture
|
1.8×10-7
|
2.2×10-1
|
|
J4, Impact, 45000, Large
|
2.7×10-8
|
2.2×10-1
|
|
J4, Impact, 45000, Rupture
|
2.1×10-7
|
2.2×10-1
|
|
J4, Impact, 80000, Large
|
1.3×10-8
|
2.2×10-1
|
|
J4, Impact, 80000, Rupture
|
9.8×10-8
|
2.2×10-1
|
|
J5, Pipeline failure, Small
|
2.1×10-9
|
3.5×10-3
|
|
J5, Pipeline failure, Medium
|
1.7×10-9
|
2.3×10-2
|
|
J5, Pipeline failure, Rupture auto isol
|
7.4×10-9
|
4.3×10-1
|
|
J5, Pipeline failure, Rupture - late isol
|
8.2×10-10
|
1.0
|
|
T1, Fire due to discharge from tank vent
|
0.0
|
0.0
|
|
T2, Tank head fire / explosion in tank
head space
|
1.4×10-3
|
0.0
|
|
T3, Multiple tank head fires
|
7.0×10-5
|
0.0
|
|
T4, Tank failure due to overpressure
|
0.0
|
0.0
|
|
T5, Explosion in empty tank (under
maintenance)
|
0.0
|
0.0
|
|
T6, Bund fire daytime
|
1.4×10-8
|
7.7
|
|
T6, Bund fire nighttime
|
2.3×10-8
|
7.7×10-1
|
|
T7, Fire outside bund due to rupture/leak
of pumps, pipework and fittings daytime
|
2.2×10-9
|
3.8×10-1
|
|
T7, Fire outside bund due to rupture/leak
of pumps, pipework and fittings nighttime
|
3.6×10-9
|
3.8×10-2
|
|
T8, Fire on sea due to release through
drainage - 5 mins isolation
|
4.6×10-6
|
1.5×10-1
|
|
T9, Fire on sea due to release through
drainage - late isolation (30 mins)
|
5.2×10-7
|
1.1
|
|
T10, Fire due to multiple tank failure -
Day/night low wind speed
|
1.3×10-9
|
3.8
|
|
T10, Fire due to multiple tank failure -
Day 5m/s
|
1.3×10-10
|
1.1×101
|
|
T10, Fire due to multiple tank failure -
Day 10m/s
|
2.0×10-12
|
2.5×101
|
|
T10, Fire due to multiple tank failure -
Night 5m/s
|
2.1×10-10
|
4.5
|
|
T10, Fire due to multiple tank failure -
Night 10m/s
|
3.0×10-12
|
5.9
|
|
T11, Boilover
|
0.0
|
0.0
|
|
T12, Fire due to release from top of tank
due to overfilling
|
0.0
|
0.0
|
|
T13, Vapour cloud explosion / flash fire
|
0.0
|
0.0
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank on sea
|
3.2×10-7
|
6.9×10-2
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Day 5m/s
|
2.5×10-8
|
6.1
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Day 10m/s
|
3.6×10-10
|
1.7×101
|
|
T14, Fire due to 10% instantaneous release
from the top of a tank - On Land Night 5m/s
|
4.2×10-8
|
6.0×10-1
|
|
T14, Fire due to 10% instantaneous
release from the top of a tank - On Land Night 10m/s
|
5.9×10-10
|
1.7
|
|
P1, Subsea release, Small
|
0.0
|
0.0
|
|
P1, Subsea release, Medium
|
0.0
|
0.0
|
|
P1, Subsea release, Rupture auto isol
|
1.3×10-7
|
1.1×10-1
|
|
P1, Subsea release, Rupture - late isol
|
1.5×10-8
|
2.3
|
10.8.1.2 For instantaneous failure of each tank, a range of conditions under
which the main scenarios of seam failure, unzipping or aircraft impact may
occur are considered. These are given in detail in the event trees in Appendix H9.
An example covering all the outcomes with non-zero fatalities is provided for
Tank 001 (present only for the final development) below:
Table 10.56: Event Frequencies and Potential
Fatalities for Instantaneous Failure of Tank 001
|
Instantaneous
Tank Failure Scenario and Conditions
|
Freq (/yr)
|
N (total)
|
|
Seam Failure 90-100% Fill in Peak Hours (T9As)
|
1.9×10-12
|
98
|
|
Seam Failure
60-90% Fill in Peak Hours (T9Bs)
|
2.8×10-13
|
60
|
|
Seam Failure
35-60% Fill in 10m/s wind in Peak Hours (T9Cs)
|
5.6×10-16
|
25
|
|
Seam Failure
35-60% Fill in 5m/s wind in Peak Hours (T9Cs)
|
4.0×10-14
|
11
|
|
Seam Failure 35-60%
Fill in 2m/s wind in Peak Hours (T9Cs)
|
1.4×10-13
|
3.8
|
|
Seam Failure
35-60% Fill in 0m/s wind in Peak Hours (T9Cs)
|
5.1×10-15
|
3.8
|
|
Seam Failure
<35% Fill in 10m/s wind in Peak Hours (T9Ds)
|
1.8×10-15
|
7.7
|
|
Seam Failure
90-100% Fill During the Day (T9As)
|
3.7×10-12
|
59
|
|
Seam Failure
60-90% Fill During the Day (T9Bs)
|
5.5×10-13
|
33
|
|
Seam Failure
35-60% Fill in 10m/s wind During the Day (T9Cs)
|
1.1×10-15
|
25
|
|
Seam Failure
35-60% Fill in 5m/s wind During the Day (T9Cs)
|
7.9×10-14
|
11
|
|
Seam Failure
35-60% Fill in 2m/s wind During the Day (T9Cs)
|
2.8×10-13
|
3.8
|
|
Seam Failure
35-60% Fill in 0m/s wind During the Day (T9Cs)
|
1.0×10-14
|
3.8
|
|
Seam Failure
<35% Fill in 10m/s wind During the Day (T9Ds)
|
3.5×10-15
|
7.7
|
|
Seam Failure
90-100% Fill at Night (T9As)
|
9.3×10-12
|
3.2
|
|
Seam Failure
60-90% Fill at Night (T9Bs)
|
1.4×10-12
|
0.82
|
|
Seam Failure
35-60% Fill in 10m/s wind at Night (T9Cs)
|
2.8×10-15
|
5.9
|
|
Seam Failure 35-60%
Fill in 5m/s wind at Night (T9Cs)
|
2.0×10-13
|
4.5
|
|
Seam Failure
35-60% Fill in 2m/s wind at Night (T9Cs)
|
7.1×10-13
|
3.8
|
|
Seam Failure
35-60% Fill in 0m/s wind at Night (T9Cs)
|
2.5×10-14
|
3.8
|
|
Seam Failure
<35% Fill in 10m/s wind at Night (T9Ds)
|
8.8×10-15
|
0.77
|
|
Unzipping
90-100% Fill at 0o to SWS in Peak Hours (T9Az)
|
1.6×10-11
|
166
|
|
Unzipping
90-100% Fill at +45o to SWS in Peak Hours (T9Az)
|
8.6×10-12
|
166
|
|
Unzipping
90-100% Fill at +90o to SWS in Peak Hours (T9Az)
|
6.9×10-13
|
151
|
|
Unzipping
90-100% Fill at -90o to SWS in Peak Hours (T9Az)
|
1.0×10-12
|
110
|
|
Unzipping
90-100% Fill at -45o to SWS in Peak Hours (T9Az)
|
1.6×10-11
|
159
|
|
Unzipping 60-90%
Fill at 0o to SWS in Peak Hours (T9Bz)
|
2.3×10-12
|
130
|
|
Unzipping 60-90%
Fill at +45o to SWS in Peak Hours (T9Bz)
|
1.2×10-12
|
125
|
|
Unzipping 60-90%
Fill at +90o to SWS in Peak Hours (T9Bz)
|
3.7×10-14
|
111
|
|
Unzipping 60-90%
Fill at -90o to SWS in Peak Hours (T9Bz)
|
1.3×10-13
|
69
|
|
Unzipping 60-90%
Fill at -45o to SWS in Peak Hours (T9Bz)
|
2.3×10-12
|
133
|
|
Unzipping 35-60%
Fill in 10m/s wind in Peak Hours (T9Cz)
|
5.6×10-16
|
25
|
|
Unzipping 35-60%
Fill in 5m/s wind in Peak Hours (T9Cz)
|
4.0×10-14
|
11
|
|
Unzipping 35-60%
Fill in 2m/s wind in Peak Hours (T9Cz)
|
1.4×10-13
|
3.8
|
|
Unzipping 35-60%
Fill in 0m/s wind in Peak Hours (T9Cz)
|
5.1×10-15
|
3.8
|
|
Unzipping <35%Fill
in 10m/s wind in Peak Hours (T9Dz)
|
1.8×10-15
|
7.7
|
|
Unzipping
90-100% Fill at 0o to SWS During the Day (T9Az)
|
3.3×10-11
|
110
|
|
Unzipping
90-100% Fill at +45o to SWS During the Day (T9Az)
|
1.7×10-11
|
111
|
|
Unzipping
90-100% Fill at +90o to SWS During the Day (T9Az)
|
1.4×10-12
|
104
|
|
Unzipping
90-100% Fill at -90o to SWS During the Day (T9Az)
|
2.0×10-12
|
74
|
|
Unzipping
90-100% Fill at -45o to SWS During the Day (T9Az)
|
3.3×10-11
|
109
|
|
Unzipping 60-90%
Fill at 0o to SWS During the Day (T9Bz)
|
4.7×10-12
|
86
|
|
Unzipping 60-90%
Fill at +45o to SWS During the Day (T9Bz)
|
2.4×10-12
|
81
|
|
Unzipping 60-90%
Fill at +90o to SWS During the Day (T9Bz)
|
7.5×10-14
|
67
|
|
Unzipping 60-90%
Fill at -90o to SWS During the Day (T9Bz)
|
2.5×10-13
|
46
|
|
Unzipping 60-90%
Fill at -45o to SWS During the Day (T9Bz)
|
4.7×10-12
|
83
|
|
Unzipping 35-60%
Fill in 10m/s wind During the Day (T9Cz)
|
1.1×10-15
|
25
|
|
Unzipping 35-60%
Fill in 5m/s wind During the Day (T9Cz)
|
7.9×10-14
|
11
|
|
Unzipping 35-60%
Fill in 2m/s wind During the Day (T9Cz)
|
2.8×10-13
|
3.8
|
|
Unzipping 35-60%
Fill‑0m/s During the Day (T9Cz)
|
1.0×10-14
|
3.8
|
|
Unzipping <35%Fill
in 10m/s wind During the Day (T9Dz)
|
3.5×10-15
|
7.7
|
|
Unzipping
90-100% Fill at 0o to SWS at Night (T9Az)
|
8.2×10-11
|
11
|
|
Unzipping
90-100% Fill at +45o to SWS at Night (T9Az)
|
4.3×10-11
|
11
|
|
Unzipping
90-100% Fill at +90o to SWS at Night (T9Az)
|
3.4×10-12
|
31
|
|
Unzipping
90-100% Fill at -90o to SWS at Night (T9Az)
|
5.0×10-12
|
3.0
|
|
Unzipping
90-100% Fill at -45o to SWS at Night (T9Az)
|
8.2×10-11
|
13
|
|
Unzipping 60-90%
Fill at 0o to SWS at Night (T9Bz)
|
1.2×10-11
|
7.2
|
|
Unzipping 60-90%
Fill at +45o to SWS at Night (T9Bz)
|
6.0×10-12
|
6.7
|
|
Unzipping 60-90%
Fill at +90o to SWS at Night (T9Bz)
|
1.9×10-13
|
2.7
|
|
Unzipping 60-90%
Fill at -90o to SWS at Night (T9Bz)
|
6.3×10-13
|
2.4
|
|
Unzipping 60-90%
Fill at -45o to SWS at Night (T9Bz)
|
1.2×10-11
|
4.6
|
|
Unzipping 35-60% Fill in 10m/s wind at Night
(T9Cz)
|
2.8×10-15
|
5.9
|
|
Unzipping 35-60% Fill in 5m/s wind at Night
(T9Cz)
|
2.0×10-13
|
4.5
|
|
Unzipping 35-60% Fill in 2m/s wind at Night
(T9Cz)
|
7.1×10-13
|
3.8
|
|
Unzipping 35-60% Fill‑0m/s at Night
(T9Cz)
|
2.5×10-14
|
3.8
|
|
Unzipping <35%Fill in 10m/s wind at Night
(T9Dz)
|
8.8×10-15
|
0.77
|
|
Aircraft Impact
90-100% Fill in Peak Hours (T9Aa)
|
2.4×10-12
|
98
|
|
Aircraft Impact
60-90% Fill in Peak Hours (T9Ba)
|
3.4×10-13
|
60
|
|
Aircraft Impact
35-60% Fill in 10m/s wind in Peak Hours (T9Ca)
|
8.4×10-16
|
25
|
|
Aircraft Impact
35-60% Fill in 5m/s wind in Peak Hours (T9Ca)
|
5.9×10-14
|
11
|
|
Aircraft Impact 35-60%
Fill in 2m/s wind in Peak Hours (T9Ca)
|
2.1×10-13
|
3.8
|
|
Aircraft Impact
35-60% Fill 0m/s in Peak Hours (T9Ca)
|
7.6×10-15
|
3.8
|
|
Aircraft Impact
<35% Fill in 10m/s wind in Peak Hours (T9Da)
|
7.9×10-15
|
7.7
|
|
Aircraft Impact
90-100% Fill During the Day (T9Aa)
|
4.7×10-12
|
59
|
|
Aircraft Impact
60-90% Fill During the Day (T9Ba)
|
6.8×10-13
|
33
|
|
Aircraft Impact
35-60% Fill in 10m/s wind During the Day (T9Ca)
|
1.7×10-15
|
25
|
|
Aircraft Impact 35-60%
Fill in 5m/s wind During the Day (T9Ca)
|
1.2×10-13
|
11
|
|
Aircraft Impact
35-60% Fill in 2m/s wind During the Day (T9Ca)
|
4.3×10-13
|
3.8
|
|
Aircraft Impact
35-60% Fill in 0m/s wind During the Day (T9Ca)
|
1.5×10-14
|
3.8
|
|
Aircraft Impact
<35% Fill in 10m/s wind During the Day (T9Da)
|
1.6×10-14
|
7.7
|
|
Aircraft Impact
90-100% Fill at Night (T9Aa)
|
1.2×10-11
|
3.2
|
|
Aircraft Impact
60-90% Fill at Night (T9Ba)
|
1.7×10-12
|
0.82
|
|
Aircraft Impact
35-60% Fill in 10m/s wind at Night (T9Ca)
|
4.2×10-15
|
5.9
|
|
Aircraft Impact
35-60% Fill in 5m/s wind at Night (T9Ca)
|
3.0×10-13
|
4.5
|
|
Aircraft Impact
35-60% Fill in 2m/s wind at Night (T9Ca)
|
1.1×10-12
|
3.75
|
|
Aircraft Impact
35-60% Fill in 0m/s wind at Night (T9Ca)
|
3.8×10-14
|
3.75
|
|
Aircraft Impact
<35% Fill in 10m/s wind at Night (T9Da)
|
4.0×10-14
|
0.77
|
10.8.1.3 Note that, for the societal risk criteria in the Technical
Memorandum [20],
the frequency to be plotted is cumulative (for N or more fatalities), so care
must be taken in comparing any individual outcome directly with the criteria.
10.9
Comparison of Risk Levels
With Criteria
10.9.1.1 Risk levels in terms of identified potential numbers of fatalities
and frequencies have been summed for comparison with the criteria in the
Technical Memorandum [20],
as reproduced in Appendix
H1. These cover both individual risk and societal risk criteria.
10.9.2.1 Location specific individual risk (LSIR) levels have been evaluated
using the ESR Rifle risk contouring package. LSIR contours make no allowance
for the amount of time someone would be present at the location and risk levels
for any individual or group (sometimes referred to as Individual Risk Per Annum
or IRPA) will always be less than the LSIR.
10.9.2.2 An overview of the LSIR for the PAFF is shown in Figure 10.6. This shows no off-site risk levels
that exceed the criterion of 1 × 10‑5 /yr in
the Technical Memorandum [20].
The highest identified risk levels are on the sea, associated with the jetty
and the storm water outlet, peaking at 6 × 10‑6 /yr.
Figure 10.6: Location Specific
Individual Risk Levels for the PAFF Showing All Identified Scenarios for the
Final Development (12 Tanks)
10.9.2.3 The LSIR levels around the submarine pipeline are included in Figure 10.6 and contribute to the straight 10‑9 /yr
contour extending out along the pipe route to the West. The risk levels for the
submarine pipeline to the AFRF at Sha Chau are shown on their own in Figure 10.7. These peak at 4 × 10‑9 /yr
immediately above the pipeline.
10.9.2.4 Individual risk levels from the existing pipeline from the AFRF to
the airport will be similar to the those identified for the pipeline to the
AFRF. They are not predicted to change due to the operation of the PAFF and are
therefore not plotted in Figure
10.7.
10.9.2.5 The predicted LSIR values on land around the tank farm are much
lower than for the jetty and storm water outlet, as shown in more detail in Figure 10.8.

Figure 10.7: Location Specific Individual
Risk Levels for the Submarine Pipeline to the AFRF at Sha Chau for the Final
Development (12 Tanks)
Figure 10.8: Location Specific
Individual Risk Levels Around the Tank Farm From All Tank Farm Scenarios for
the Final Development (12 Tanks)
10.9.2.6 Peak LSIR values on the PAFF boundary on land are predicted to be
4 × 10‑8 /yr, with risk levels dropping to
below 1 × 10‑8 /yr on the public access road
and a similar distance into the EcoPark areas. These risks are due primarily to
Jet A1 releases retained within the site boundary, but where flame drag may
impinge areas off-site. Since no allowance for escape is made in these areas,
to avoid being optimistic, the risk here may in practice be overstated. However,
the risk levels are well below the criterion of 1 × 10‑5 /yr
in the Technical Memorandum [20].
10.9.2.7 Although the LSIR is predicted to be finite over the SWS mill
building and Phase I of the EcoPark, the risk levels predicted are extremely
small. None of the off-site risks on land, for example, exceed typical
estimates for the individual risk due to being struck by lightning (~10‑7 /yr).
10.9.2.8 Off-site LSIR levels are summarised below for the final development
(figures are similar or lower for the initial development):
Table 10.57: Summary of Location
Specific Individual Risk (LSIR) Levels for Final Development
|
Location Specific
Individual Risk for Final Development
|
LSIR (/yr)
|
|
On PAFF Tank Farm Boundary
|
4 × 10‑8
|
|
Storm water Outlet
|
6 × 10-6
|
|
Jetty
|
5 × 10-6
|
|
Marine Transport
|
5 × 10-7
|
|
Submarine Pipeline
|
4 × 10‑9
|
10.9.2.9 The highest identified LSIR values off-site are estimated at
6 × 10‑6 /yr near the storm water outlet due to
releases through the drainage system and 5 × 10‑6 /yr
at the jetty due to releases from incidents at the jetty. The marine individual
risk levels are more than a factor of 10 less than the criterion. The LSIR
values around the tank farm boundary are predicted to be more than a factor of
100 below the criterion and the risks from the submarine pipeline are even
lower.
10.9.2.10 No off-site risk levels are identified that exceed the criterion of
1 × 10‑5 /yr in the Technical Memorandum [20].
The only area of any concern for individual risk is therefore between the jetty
and the shore near the storm water/drainage outlet and this is still below the
criterion.
10.9.2.11 For comparison, the annual risk of death during "normal"
life is of the order of 10-2 per year over an entire life span; the
risk is high as a young infant, declines significantly during early adulthood
to around 5 × 10‑4 per year, but then increases with
age. Some approximate examples of events, which relate to various frequencies,
are given below.
Table 10.58: Some Examples of Events
Associated With Various Frequencies
|
Frequency (/yr)
|
Comments
|
|
1
|
Expected to occur once per year (e.g.
Christmas but less regular).
|
|
10-1
|
Once in ten years – for example an event
with this frequency would be expected to occur 3-4 times during the PAFF
lifetime of 36 years.
|
|
3 ´ 10-2
|
Would be expected to occur approximately
once in the PAFF lifetime.
|
|
10-2
|
An event more likely not to occur than to
occur in the PAFF lifetime (36 years). Average individual risk of fatality
over a lifetime.
|
|
10-3
|
Typical frequency of death for an individual
aged 25 to 45.
|
|
10-4
|
Individual risk of death in a traffic
accident.
|
|
10-5
|
Approximately once during the period that
modern man has been on the Earth. Hong Kong
individual risk criterion [20].
|
|
10-6
|
Individual risk of death in air transport
accidents, gas explosions, etc.
|
|
10-7
|
Individual frequency of death due to
lightning strike.
|
|
10-9 - 10-10
|
Once during the age of the Earth (~4.5 billion years).
|
10.9.2.12 The individual risk levels assessed for the PAFF, lie in the region
of 10‑6 /yr for the marine risk and close to 10‑9
/yr for the instantaneous failure of a tank.
10.9.3.1 Societal risk is expressed in the form of an F-N curve, which
represents the cumulative frequency (F) of all event outcomes leading to N or
more fatalities. The societal risk levels from the identified scenarios have
been assessed for both the initial development and final development cases and
are plotted in Figure
10.9 and Figure 10.10
respectively, together with the criteria from the Technical Memorandum (see Appendix H1).
10.9.3.2 The identified risk levels lie well within the acceptable region
identified in the Technical Memorandum. The overall results lie between half
and two orders of magnitude below the acceptable criterion line. The results
for individual fatality are associated with fires due to releases on the jetty and
due to releases to the sea from the site drainage system.
10.9.3.3 The overall FN curve is dominated by incidents on the jetty, up to
the 10 fatality level, as one would normally expect for an oil import facility.
However, even these risks are low due to the difficulty in igniting a spill of
Jet A1. Risks due to marine transport and tank farm storage are generally much
lower, except for very high fatality levels at low frequencies where the
possibility of a collision with a ferry carrying many passengers, and the subsequent
effects of a release and fire, dominate.
10.9.3.4 Risks from the submarine pipeline to the AFRF at Sha Chau make
little contribution and the risks from instantaneous tank failures are well
below the other risks identified for the PAFF.
Figure 10.9: Societal Risk From The
PAFF For Initial Development (8 Tanks)
Figure 10.10: Societal Risk From The
PAFF For Final Development (12 Tanks in 2025-30)
Figure 10.11: Breakdown of Societal
Risk From Instantaneous Tank Failures Between Affected Populations For Initial
Development (8 Tanks)
Figure 10.12: Breakdown of Societal
Risk From Instantaneous Tank Failures Between Affected Populations For Final
Development (12 Tanks in 2025-30)
Figure 10.13: Sensitivity of Societal Risk
From Instantaneous Tank Failures to Basis of Assessment For Final Development
(12 Tanks in 2025-30)
10.9.3.5 This hazard to life assessment has been updated to include a
detailed analysis of a instantaneous failure of a tank following a judgement in
favour of SWS [2].
These specific scenarios are shown separately in Figure 10.11 (Initial
Development) and Figure
10.12 (Final Development), broken
down between the affected populations.
10.9.3.6 All the risks identified for the instantaneous tank release scenario
are well below the acceptable criterion in the Technical Memorandum, by at
least a factor of 100.
10.9.3.7 For the Initial Development, including only the 8 tanks nearest the
EcoPark (Figure
10.11), the small residual risk is
almost entirely to populations on the EcoPark. The identified risks to workers
at SWS are over 2 orders of magnitude below the axis of societal risk criteria
in the Technical Memorandum and over 5 orders of magnitude below the acceptable
risk criteria.
10.9.3.8 For the final development, including all 12 tanks (Figure 10.12) the risk levels from
instantaneous failure are predicted to be similar for the workers at the
EcoPark and at SWS, and to remain well within the acceptable region, by at
least a factor of 100.
10.9.3.9 The cautious best estimate used in this assessment is intended to
provide a result which is above the real risk level, due to the caution
inherent in some of the constituent figures, including:
·
The frequency estimate assumes
that an instantaneous release from a PAFF tank can occur, although no direct
historical evidence has been found that such a scenario is credible for tanks
designed and operated in an equivalent way to the PAFF tanks.
·
The aircraft impact frequencies
are derived consistently with previous assessments in Hong
Kong [58]
although this may produce much higher estimates than for more modern methods
·
No allowance for escape from a
Jet A1 pool fire is made for anyone within the predicted area of the pool or
flame drag.
·
Ignition probabilities do not
take full account of the potential reduction identified due to the high flash
point of Jet A1.
·
The lower limit estimate for
historical tank population has been used to estimate the instantaneous failure
frequency, giving the highest predicted frequency.
10.9.3.10 Figure
10.13 shows the effects of
removing some of this caution by using the lower frequency and ignition
probability estimates, but still assuming that a instantaneous release from a
PAFF tank can occur and that people within the predicted pool area have no
chance of escape. Allowing for these factors would reduce the predicted risk
levels further. However, even without this, the lower estimate for the entire
FN curve for the instantaneous tank failure at the PAFF lies well below the
baseline value of the criteria in the Technical Memorandum [2].
10.9.3.11 The upper estimate in Figure
10.13 is included to show the
effects of adding a significantly increased degree of caution into the
calculations, including a more pessimistic instantaneous failure frequency and
the upper estimate ignition probabilities. ESR consider that it is extremely
unlikely that the actual risk from instantaneous tank failure at the PAFF could
lie above this line. This estimate lies entirely within the acceptable region
of the criteria in the Technical Memorandum [2]. It is always possible to produce even higher
risk estimates based on extremely pessimistic assumptions. However, ESR do not
consider that such higher estimates would be consistent with information
available and the proposed design, location and operation of the PAFF.
10.9.3.12 A simple sensitivity has been conducted to examine the effect of
construction work in the PAFF bund during the construction of the remaining
tanks for the final development (see Paragraph 10.1.4.8). This is likely to
introduce additional ignition sources within the overall bund that could
increase the probability of ignition for an instantaneous tank failure or other
event involving overtopping of this bund. The effects on other scenarios (T10
and T14) are not considered significant since they would only apply to releases
overtopping into the remaining bund area rather than off-site and would not
dominate the overall bund fire frequency. The sensitivity uses a simple increase
of the ignition probability in the PAFF bund to a high value of 0.1 for Jet A1
(a factor of 25 increase) to account for this. This approximately doubles the
predicted off-site societal risk levels for the instantaneous tank failures
only during the initial development, resulting in a societal risk level for
instantaneous tank failures very similar to that when the final development is
complete. The effect is greater for events affecting lower numbers of
fatalities than those affecting higher numbers of fatalities, where off-site
ignition sources dominate. The effects of the construction work for the
remaining tanks on the overall off-site societal risk curve is not significant,
but care should nonetheless be taken in planning and executing this construction
activity.
10.9.3.13 Estimates for the potential loss of life (PLL) are also made as
these are useful in cost benefit analysis. The PLL simply represents the sum
over all the incidents identified of the product of the numbers of fatalities
and the frequency. It is an estimate of the equivalent number of fatalities per
year.
Table 10.59: Potential Loss of Life (PLL) and Breakdown
Between Areas
|
PLL (/yr)
|
Development
Phase
|
|
Initial
|
Final
|
|
Marine Transport
|
1.5×10-6
|
1.5×10-6
|
|
Jetty
Operations
|
4.5×10-6
|
4.8×10-6
|
|
Tank Farm
Storage:
|
|
|
|
·
Instantaneous failures
(excluding aircraft impact)
|
3.3×10-8
|
8.2×10-8
|
|
·
Instantaneous failures due to
aircraft impact
|
1.5×10-9
|
4.8×10-9
|
|
·
Release from site drainage
|
1.3×10-6
|
1.3×10-6
|
|
·
Other incidents
|
2.4×10-7
|
3.1×10-7
|
|
Total for
Tank Farm
|
1.6×10-6
|
1.7×10-6
|
|
Submarine
Pipeline
|
4.8×10-8
|
4.8×10-8
|
|
Total for PAFF
|
7.5×10-6
|
8.0×10-6
|
10.9.3.14 60% of the PLL is predicted to come from the jetty operations and
the marine operations contribute almost 20%. The majority of the remaining PLL
is due to releases from the site drainage. Instantaneous tank failures
contribute ~1% to the PLL.
10.9.3.15 Following the interest raised in the Court of Final Appeal [2],
the PLL estimates are broken down between the potentially affected populations,
for the instantaneous failure scenario, below:
Table 10.60: PLL for Population
Affected due to Instantaneous Tank
Failure
|
Population Affected
|
PLL (/yr) for Development Phase
|
|
Initial
|
Final
|
|
SWS population only
|
4.5×10-11
|
4.9×10-8
|
|
EcoPark population only
|
3.3×10-8
|
3.4×10-8
|
|
Other populations only
|
1.3×10-9
|
3.4×10-9
|
|
Total for all populations
|
3.4×10-8
|
8.7×10-8
|
10.10
Risk Mitigation Measures
10.10.1.1 Based on the results presented in Figure
10.10, the overall risks lie well
within the acceptable region of the criteria in the Technical Memorandum [2]
and therefore no further mitigation is necessary.
10.10.1.2 However, it is still possible to evaluate potential measures to
reduce the risk levels further and to estimate the costs and benefits
associated with them to assess if they are reasonable investments.
10.10.1.3 The Value of a Statistical Life (VOSL) can be considered as the
price an organisation is willing to pay to avoid the death of an unknown
individual. The value adopted for the VOSL in similar studies in Hong Kong is HKD 33 million [1].
10.10.1.4 To assess if a potential mitigation measure can be justified on
cost-benefit grounds, an Implied Cost of Averting a Fatality (ICAF) can be
calculated and compared with the VOSL value. ICAF may be calculated as COST OF
MEASURE / PLL REDUCTION / LIFETIME. The ICAF is the monetary value that, by
implication, is placed on a statistical life by adopting, or failing to adopt,
a risk reduction measure.
10.10.1.5 As an example, the lowest cost risk reduction measure identified for
the overall risks from the instantaneous tank failure scenario would be to
increase the proportion of welds inspected by x-ray to 100% of those practical.
The cost of this is estimated at HKD 250,000 per tank. A nominal risk reduction
of 50% of the identified PLL for instantaneous failures (excluding aircraft
impact) is included to provide an indicative estimate of the ICAF. The actual
effectiveness of this measure is difficult to determine but must lie between 0%
and 100%; the 50% estimate cannot lead to an overestimate of the ICAF by more
than a factor of 2, but could lead to a serious underestimate. If the measure
appeared justifiable with a 50% risk reduction it would be worth investigating
further the level of risk reduction that could be achieved in practice. For 12
tanks, this provides an ICAF of 12×250,000/4.1×10‑8/36 =
HKD 2 trillion.
This is 60,000 times the identified VOSL and is clearly not justified.
10.10.1.6 A large part of the predicted PLL is associated with releases to the
sea via the site drainage system. The system includes isolation valves, but it
may be possible to improve on the probability that a spill will be detected
quickly. This is not simple because it requires that an oil spill can be
quickly and easily differentiated from an oil spill in the drainage system.
Even if a way could be found to improve on the detection probability it is
likely to involve large catchment/settling areas and cost well in excess of
HKD 1,000,000. At this level of expenditure, even if it could completely
eliminate the PLL via the drainage system, it would give an ICAF of
1,000,000/1.3×10‑6/36 = HKD 20 billion and
would not be justified.
10.10.1.7 Part of the predicted PLL due to releases to the sea via the site
drainage system is associated with releases from the limited pipework between
the tank bund and the pump platform bund which goes under the site road. A
release from this area could drain via the storm water drains rather than the interceptor.
Ensuring this limited area drained via the interceptor (e.g. ensuring that any
release would drain via the pump platform area) would reduce the PLL for this
scenario by ~2.8 × 10‑7 /yr
(see 10.5.9.9).
Assuming this could be achieved at limited cost of around HKD 30,000, then
the ICAF would be 30,000/2.8×10‑7/36 =
HKD 3 billion. Whilst this cannot be justified in these terms, it
would also make a reduction in the peak off-site individual risk level by ~1 × 10 ‑6 /yr, which may be
considered worthwhile if it can be achieved at very limited cost.
10.10.1.8 The PAFF tank bunds are already surrounded by a further two
impervious security walls (see Figure
10.2). It has been suggested that
the site fence could be turned into a further security wall to reduce any
off-site flow due to an instantaneous failure of the tank. However, this fence
is only a further 6m from the outer security wall and a review of the physical
test results for instantaneous releases suggests that a wall at this location
would only make a small impact on the flow outside the PAFF boundary; most of
the overtopping liquid would vault this wall in addition to the current
security walls. It is estimated that this could reduce the potential volume of
Jet A1 escaping from the PAFF by 10-20% at most, so a nominal 15% reduction in
the PLL from instantaneous failures is assumed. Assuming a nominal cost of HKD
10 million, the ICAF would be 10,000,000/1.3×10‑8/36 =
HKD 20 trillion. This is 600,000 times the identified VOSL and is
clearly not justified.
10.10.2.1 Based on the assessed levels of risk, no specific risk reduction
recommendations are considered necessary for the PAFF.
10.10.2.2 Recommendations are therefore limited to best practice measures
including those identified in the previous EIA [1], as follow:
·
The marine jetty risk is
dominated by impact, i.e. caused by the approaching vessel striking the jetty
resulting in spill and fire. A number of measures are already proposed in the
design - fenders designed for impact loads, use of tugs, use of pilots aboard
every vessel, restriction on maximum velocity for approach, etc. Further
measures to minimise the risks from impact events should be examined. These may
include the use of a berthing aid system as a good practice measure. Under this
system, two radar sensors located on the jetty would provide continuous
information (ships position relative to the jetty, speed of ship and angle of
ship related to berthing line) about the ships.
Such advanced berthing aid systems are known to reduce the likelihood of
berthing impact incidents.
·
The storm water drainage system
for the PAFF site includes a fail safe final shutdown valve at the outlet that
is actuated automatically on high-high level in the interceptor. The
reliability of this system should be checked to ensure it complies with at
least a SIL 1 specification (maximum probability of failure on demand 0.1) and
this system should be included in the regular testing programme for safety
critical systems.
·
It should be ensured in the
final design, if practical at negligible cost, that the limited area of
pipework between the tank and pump platform bunds is contained and drains via
the interceptor, rather than the storm water system.
·
A regular checking procedure
should be developed to ensure that bund valves for all contained areas are
normally kept closed and only opened specifically to drain accumulated water
and closed promptly afterwards.
·
The operational procedures for
storm water drainage should be prepared in the case of any spill or fire
incident at the tank farm.
·
If practical, the access road
to the PAFF should be designated a no waiting/parking area to facilitate fire
service access and evacuation of the area in an emergency.
·
The onsite and offsite
Emergency Plans for PAFF should be developed and tested on a regular
basis. Offsite emergency plans including
evacuation plans and communication arrangements should be developed in
conjunction with the Fire Services Department (FSD), Police, Marine Department
and other agencies. Offsite emergency
plans for the neighbouring sites will be prepared in order to have an effective
evacuation within a short period of time.
These will be submitted by the project proponent during detailed design
of the facility.
·
The off-site emergency plan
should include procedures for the Police including the Marine Police, including
cordoning-off the access roads, evacuating the neighbouring sites, and
cordoning-off the sea lanes adjoining the site.
·
The onsite and off-site
emergency plans should consider tank to tank fire escalation, bund fire
escalation and smoke effects from fires in developing suitable emergency
response measures.
·
The operating procedures for
unloading fuel from tankers at the jetty and for tank farm operations should
include procedures in the event of thunderstorm warning, typhoon and
lightning. Onsite emergency procedures
should include actions to be taken in the unlikely event of ignition of vents
due to lightning.
·
Since the tank farm will be
constructed in phases, suitable measures should be adopted for ignition
control, for restricting access to operating areas and for tie-in with
operating facilities. In particular, leak tight bund segregation between
operational and construction areas (see 10.1.4.7)
will be necessary.
·
It is assumed that any future
buildings immediately adjacent to the site boundary will not be high rise to
avoid the impact of any smoke ingress. Should high rise buildings be proposed
in these areas in the future, incorporation of appropriate mitigation measures
and an assessment of the residual risks would be recommended.
·
Following the Buncefield
incident in the UK
[35],
a detailed investigation is underway and initial recommendations have been made
[59].
Although there are very important differences between the PAFF and Buncefield,
specific recommendations (e.g. tank overfill prevention, fail safe shut-off
valves, shift handover and containment measures) should be reviewed and
implemented as appropriate where they are not already in place.
10.11
Conclusions
10.11.1.1 The potential hazardous scenarios from the initial development and
final development phases of the PAFF have been identified and quantitatively
assessed.
10.11.1.2 The Jet A1 stored at the PAFF is much less hazardous than fuels such
as gasoline stored at many tank farms because of its low flash point; this
makes even a large release of Jet A1 difficult to ignite without additional
heating. Jet A1 under ambient conditions in Hong Kong
does not form a flammable vapour cloud above its surface, which limits the hazards
to liquid pool fires. A Jet A1 pool fire will burn with a very smoky flame and
present a much lower thermal radiation hazard outside the flame than other
fuels. Essentially, the extent to the hazard is limited to the extent of the
flame. These factors limit the risks from Jet A1 storage at the PAFF.
10.11.1.3 Apart from the extremely unlikely event of instantaneous tank
rupture, the hazard ranges from the tank farm itself do not extend beyond the
site boundary on land except in unfavourable wind conditions. In these cases
the hazard ranges extend between a few metres and 30 m beyond the site
boundary in the very worst conditions, based on a cautious assessment. The
hazards to the neighbouring populations on land are therefore limited to short
range flame impingement hazards due to a tank bund fire, or other fire
contained within the PAFF site, and the extremely unlikely possibility of a
fire due to a major Jet A1 release over the site boundary due to instantaneous
tank failure and subsequent ignition.
10.11.1.4 No historical incidents have been identified that are relevant to a
instantaneous failure of a PAFF tank and a review of potential causes also
reveals that instantaneous failure is extremely unlikely for the PAFF tanks.
Nevertheless, an instantaneous release was an issue of concern to the Court of
Final Appeal [2]
and has therefore been quantitatively assessed. Both instantaneous loss of the
complete tank wall and unzipping of one side of the tank have been included for
completeness, although McBride only specifically assessed the former in his
review (Paragraphs 66 to 69 of [9]).
10.11.1.5 The hazard ranges from instantaneous rupture events have been
assessed based on physical modelling specifically conducted for the PAFF for
the scenarios of most concern that may extend a significant distance into the
adjacent areas of SWS and EcoPark. Based on the assessment, the risk levels for
instantaneous failures of PAFF tanks fall well within the acceptable range of
the criteria in the Technical Memorandum [20].
10.11.1.6 The highest individual risk levels are predicted at the jetty and
immediately adjacent to the storm water / drainage outlet from the tank farm.
These individual risk levels lie within the criteria of the Technical
Memorandum [20].
Individual risk levels on land outside the fence of the PAFF, and at sea from
the marine activities and submarine pipeline, lie well within the acceptable
criteria of the Technical Memorandum [20].
10.11.1.7 The societal risks from all the identified scenarios lie entirely
within the acceptable region of the criteria of the Technical Memorandum [20].
10.11.1.8 Based on the analysis presented in this section, it is concluded
that the offsite individual and societal risks posed by the PAFF tank farm and
associated marine activities environment are acceptable according to the
criteria set out in Annex 4 of the Technical Memorandum [20].
10.12
Residual Impacts
10.12.1.1 The hazard assessment has predicted that the risks from the operation
of the PAFF and any associated hazards to life are acceptable according to the
criteria in the Technical Memorandum [20],
without any additional mitigation measures, beyond those already planned. The limited
recommendations above are therefore only a matter of good practice and no
adverse residual impacts are predicted even without their implementation
10.13
Environmental Monitoring and Audit
10.13.1.1 The risks from the operation of the PAFF have been shown to be acceptable
based upon the integration of various detection, control and containment
measures into the design of the facility.
Based upon this, while construction and operational phase EM&A is
not recommended over and above the regular programme of inspections that will
be specified in the response plan, design phase audit of the spill response
plan to ensure it includes the necessary elements and of the design of the
pipelines, tanks and jetty to ensure key spill detection and control equipment
are included is recommended. Further
details are provided in Section 15 of this report and in the EM&A Manual.
10.14
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